Description

GE IS210AEPSG1A Power System Management Module: Intelligent Monitoring for Industrial Power Networks

Description

The **IS210AEPSG1A** is an intelligent power system management module developed by General Electric (GE), specialized in real-time monitoring, fault diagnosis, and energy optimization of industrial power supply networks. As a “power network brain,” it integrates multi-channel power parameter collection, intelligent load distribution, and remote control functions into a robust design—ensuring safe, efficient, and stable operation of industrial power systems. Its seamless compatibility with GE’s Mark VIe, Speedtronic, and Siemens S7 series systems makes it a core component in power generation, petrochemical, and data center industries—where power system reliability directly relates to production continuity and operational safety.

Application Scenarios

A large petrochemical plant faced challenges in its auxiliary power system—dispersed power monitoring made it difficult to locate faults in time, leading to 3 unplanned power outages annually, each causing production losses of over 1.2 million yuan. After deploying **IS210AEPSG1A** to manage 4 power supply branches (including 10kV high-voltage and 400V low-voltage loops), the module realized centralized monitoring of voltage, current, power factor, and harmonic content. During a low-voltage loop overload incident 6 months later, the module issued an early warning 20 seconds in advance and automatically adjusted the load distribution, avoiding a power outage. Plant managers reported that fault handling time was reduced by 80%, and annual power consumption decreased by 5% due to optimized load allocation.

Parameter

Main Parameters | Value/Description Annotation

Product Model | **IS210AEPSG1A** GE’s dedicated power management part number

Manufacturer | General Electric (GE) Leader in industrial power management

Product Category | Power System Management Module Monitoring + load control + fault diagnosis

Monitoring Channels | 16 channels (AC/DC compatible) Covers multi-loop power parameters

Measured Parameters | Voltage, current, power, power factor, harmonics (up to 31st order) Comprehensive power analysis

Voltage Range | AC 0-10kV (with PT), DC 0-1500V Wide voltage adaptation

Current Range | AC 0-5000A (with CT), DC 0-2000A Supports high-current loops

Measurement Accuracy | Class 0.2 (voltage/current), Class 0.5 (power) High-precision data collection

Sampling Rate | 1000 Hz per channel Real-time power fault capture

Operating Temperature | -40°C to +85°C Adapts to harsh on-site environments

Control Output | 8 channels (relay/transistor) Load adjustment and fault protection

Communication Interface | Ethernet/IP, PROFINET, Modbus TCP/RTU Multi-protocol integration

IS210AEPSG2B

Technical Principles and Innovative Values

Innovation Point 1: Harmonic Analysis and Suppression – **IS210AEPSG1A** integrates a 31st-order harmonic analysis function, which can accurately identify harmonic components caused by non-linear loads (such as frequency converters). It not only provides real-time harmonic data but also links with external active filters to automatically trigger suppression measures, reducing harmonic distortion rate from 15% to below 5%—avoiding equipment damage and power quality degradation.

Innovation Point 2: Predictive Fault Diagnosis – Based on big data analysis of historical power parameters, the module establishes a fault prediction model for common power faults (such as cable aging, contact loosening, and transformer overheating). When abnormal parameter trends are detected (e.g., gradual increase in loop resistance), it issues a graded early warning (level 1-3) and pushes maintenance suggestions, realizing “predictive maintenance” instead of “post-fault repair.”

Innovation Point 3: Intelligent Load Balancing – The module supports dynamic load allocation between multiple power supply branches. When a single branch is overloaded (exceeding 80% of rated capacity), it automatically adjusts the output of controllable loads (such as fans and pumps) through the control output channels, balancing the load distribution among branches. This function reduces the probability of overload tripping by 90% and improves the overall power utilization rate by 8-12%.

Application Cases and Industry Value

Case 1: Thermal Power Plant Auxiliary Power System – A 600MW thermal power plant deployed **IS210AEPSG1A** to manage its boiler feed pump, induced draft fan, and other auxiliary power loops. Previously, unbalanced load caused frequent tripping of the 400V bus, affecting unit load. After deployment, the module’s load balancing function stabilized the bus current fluctuation within ±5%, eliminating tripping faults. Its harmonic analysis function also helped identify that the frequency converter of the feed pump was the main harmonic source, and after matching with an active filter, the power factor of the auxiliary power system increased from 0.82 to 0.96.

Case 2: Data Center UPS Power Management – A Tier 3 data center used **IS210AEPSG1A** to monitor and manage 3 sets of UPS systems and 12 power distribution loops. The module realized centralized monitoring of UPS battery status, output voltage, and load rate. During a mains power fluctuation, the module detected the UPS switchover delay in advance and issued an early warning, allowing the maintenance team to handle it before a service interruption. The module’s energy statistics function also provided accurate power consumption data for each server cabinet, helping the data center reduce idle load by 15% and save annual electricity costs of 300,000 yuan.

Related Product Combination Solutions

1. **IS210AEPSG2A** – Upgrade model with 32 monitoring channels; suitable for large-scale power networks such as petrochemical parks.
2. **GE P3000** – Active power filter; collaborates with **IS210AEPSG1A** to suppress harmonics and improve power quality.
3. **IS200PWR100** – Power monitoring expansion module; extends **IS210AEPSG1A**’s monitoring range to DC power systems.
4. **DS200ENET600** – GE Ethernet switch; ensures high-speed and stable data transmission between the module and the upper SCADA system.
5. **GE Mark VIe Controller** – Core control unit; executes load adjustment commands issued by **IS210AEPSG1A**.
6. **Siemens S7-1500 PLC** – Compatible controller; realizes hybrid power management with **IS210AEPSG1A** in mixed-brand systems.
7. **GE CR300-IP65** – Waterproof and dustproof enclosure; protects the module in outdoor power distribution cabinets.
   

   IS210AEPSG2B

Installation, Maintenance, and Full-Cycle Support

Installation & Commissioning: **IS210AEPSG1A** adopts a panel-mount design that fits standard 19-inch industrial control cabinets. During installation, connect the voltage/current sampling lines (via PT/CT) and control output lines, then configure monitoring parameters (such as alarm thresholds and communication protocols) through GE’s Proficy Power Management software. The software provides a one-click calibration function for sampling accuracy, and the entire commissioning process can be completed in 60 minutes. The module’s LCD touch screen allows on-site parameter viewing and manual operation without connecting to a computer.

Maintenance & Support: Daily maintenance only requires checking the module’s running status via the LCD screen (normal/green, fault/red) and ensuring the sampling lines are securely connected. Quarterly maintenance involves updating the fault prediction model via software and verifying the accuracy of key parameters with a calibration instrument. GE provides a 48-month warranty for **IS210AEPSG1A**, including 24/7 remote technical support and on-site fault handling within 72 hours. The module’s modular design allows quick replacement of the communication module or power supply unit without affecting the entire system.

Every **IS210AEPSG1A** undergoes rigorous reliability testing, including 1000 hours of high-temperature and high-humidity load testing, 10,000 times of switch operation testing, and lightning surge testing (up to 4kV). It fully complies with IEC 61850 and IEEE 1588 standards, meeting the requirements of smart grid and industrial internet of things. For industrial power systems pursuing safety, efficiency, and intelligence, **IS210AEPSG1A** is the most reliable management core. Contact us today to customize a power system solution tailored to your enterprise needs.