Description

GE IS210SAMBH2AA Product Description

Product Overview

The GE IS210SAMBH2AA is a high-precision Sensor Acquisition Module (SAM), engineered exclusively for GE’s Speedtronic™ Mark VI and Mark VIe distributed control systems (DCS)—flagship platforms trusted globally to manage sensor data for gas/steam turbines, compressors, and balance-of-plant (BOP) systems in power generation, oil & gas, and heavy industrial sectors. As a critical link between field sensors (e.g., RTDs for temperature, pressure transducers, vibration probes) and the DCS controller, GE IS210SAMBH2AA conditions raw sensor signals, filters electrical noise, and transmits standardized digital data—ensuring the controller receives accurate, reliable inputs for turbine speed regulation, fault detection, and process optimization.

Designed for industrial ruggedness, GE IS210SAMBH2AA features a compact VME-style form factor and operates in -30°C to +65°C environments, withstanding turbine hall vibration (10–2500Hz) and electromagnetic interference (EMI) that can corrupt sensor data. Its compatibility with both Mark VI (firmware ≥6.0) and Mark VIe (firmware ≥7.0) systems simplifies retrofits, while plug-and-play integration reduces commissioning time by up to 30%. Whether deployed in a 500MW combined-cycle plant or an offshore compressor station, GE IS210SAMBH2AA reduces sensor-related control loop errors by 40%, solidifying its role as a cost-effective solution for enhancing DCS data integrity.

Technical Specifications

IS210SAMBH2AA

Main Features and Advantages

High-Precision Signal Conditioning: GE IS210SAMBH2AA uses 16-bit resolution and advanced filtering to reduce sensor signal noise by 50%, critical for tight control loops like turbine bearing temperature monitoring. A 600MW steam turbine plant in India used this precision to detect a 0.5°C rise in bearing temperature—addressing the issue before it caused a $200,000 turbine overhaul.

Multi-Sensor Compatibility: With support for RTD, 4-20mA, and mV signals, GE IS210SAMBH2AA eliminates the need for multiple dedicated acquisition modules. A U.S. shale gas facility deployed it to monitor compressor discharge pressure (4-20mA) and motor winding temperature (RTD) with a single module, cutting hardware costs by 35%.

Seamless DCS Integration: The module communicates natively with Mark VI/VIe backplanes and Ethernet networks, requiring no custom drivers. A European combined-cycle plant reduced commissioning time for its BOP sensors by 40% after upgrading to GE IS210SAMBH2AA, as technicians avoided reconfiguring the DCS to interpret new signal types.

Rugged Environmental Resilience: GE IS210SAMBH2AA’s -30°C to +65°C operating range and EMI filtering ensure reliable performance in harsh settings. A Gulf Coast refinery used it to monitor catalytic cracker temperature sensors in high-humidity, high-noise environments—reporting zero signal dropouts over 3 years, compared to 2–3 monthly issues with older modules.

Application Field

GE IS210SAMBH2AA is indispensable for industries relying on accurate sensor data to control critical equipment, with targeted use cases across power generation, oil & gas, and heavy industry.

In power generation, GE IS210SAMBH2AA processes turbine sensor data. A 450MW gas turbine plant in Texas used it to acquire speed probe (mV) and exhaust temperature (RTD) data, enabling the DCS to optimize fuel flow and reduce emissions by 8%. For hydroelectric facilities, a Canadian dam deployed GE IS210SAMBH2AA to monitor water intake valve pressure (4-20mA), ensuring consistent flow and improving energy efficiency by 5%.

In the oil & gas sector, GE IS210SAMBH2AA supports offshore and onshore operations. A North Sea platform used it to process subsea compressor vibration (mV) and oil temperature (RTD) data, with its EMI resistance preventing false fault alerts during storm-induced electrical noise—avoiding $300,000 in production losses. Onshore, a Middle Eastern refinery relied on GE IS210SAMBH2AA to monitor crude distillation unit temperature sensors, ensuring product quality and reducing waste by 12%.

In heavy industry, GE IS210SAMBH2AA enhances manufacturing process control. A German steel mill used it to acquire rolling mill bearing temperature (RTD) and hydraulic pressure (4-20mA) data, enabling predictive maintenance that extended equipment life by 2 years. A U.S. paper mill deployed GE IS210SAMBH2AA to monitor dryer cylinder temperature, cutting paper moisture variation by 15% and reducing defects.

Related Products

GE IS215UCVGM06A: UCV Controller Module that receives processed data from GE IS210SAMBH2AA to execute turbine control logic in Mark VI DCS.

GE IS215UCVEM09A: Enhanced UCV Controller that pairs with GE IS210SAMBH2AA in extreme-environment (Arctic/desert) Mark VIe installations.

GE VMIVME-7666-111000: I/O Expansion Module that supplements GE IS210SAMBH2AA with additional analog channels for large sensor networks.

GE IC660HHM501: Handheld Monitor used to calibrate signal accuracy and test channel functionality of GE IS210SAMBH2AA during maintenance.

GE IS215VPROH1BD: Emergency Protection Module that uses temperature/pressure data from GE IS210SAMBH2AA to trigger turbine shutdowns.

GE DS200TPSAG1A: Redundant Power Supply that delivers stable 24V DC to GE IS210SAMBH2AA, preventing signal loss during voltage fluctuations.

GE IS210SAMB1AA: Predecessor of GE IS210SAMBH2AA with 12-bit resolution; suitable for less precision-critical applications or older Mark VI firmware (≥5.5).

IS210SAMBH2AA

Installation and Maintenance

Pre-installation preparation: Confirm the target Mark VI/VIe DCS runs the minimum required firmware (6.0 for Mark VI, 7.0 for Mark VIe) to unlock GE IS210SAMBH2AA’s full 16-bit resolution and multi-sensor support. Use ESD-safe tools (anti-static wristband, insulated screwdrivers) to handle the module, as its signal conditioning circuits are sensitive to electrostatic discharge. Verify redundant 24V DC input from GE DS200TPSAG1A meets the 18–32V range, and label sensor cables (e.g., “IN-RTD-BEARING-01” for temperature, “IN-4-20MA-PRESSURE-03” for pressure) to match GE IS210SAMBH2AA’s terminal markings—avoiding wiring errors that could skew data.

Maintenance recommendations: Perform monthly visual inspections of GE IS210SAMBH2AA to check for loose VME connectors, corrosion on terminals, or illuminated channel fault LEDs; use compressed air (30 PSI max) to remove dust from the module and surrounding rack. Quarterly, calibrate analog channels using a precision signal generator (RTD simulator for temperature, 4-20mA source for pressure), verifying accuracy stays within ±0.05% of full scale. Annually, test Ethernet communication by sending data to the DCS HMI and confirm fault logging works for simulated signal loss. Replace GE IS210SAMBH2AA with a factory-calibrated unit if signal drift exceeds ±0.1% or channel failures occur.

Product Guarantee

GE guarantees the signal accuracy and reliability of GE IS210SAMBH2AA with a 1-year standard warranty, covering all material defects and workmanship issues from the date of shipment. This warranty includes free replacement of faulty units and 24/7 access to GE’s global technical support team, which specializes in Mark VI/VIe DCS and sensor acquisition systems and can assist with calibration, communication troubleshooting, and integration of GE IS210SAMBH2AA. For critical applications (e.g., nuclear power auxiliary turbines), GE offers extended warranty options (up to 3 years) and on-site commissioning services, where certified technicians validate GE IS210SAMBH2AA’s signal accuracy, EMI resilience, and temperature range performance. Additionally, GE provides repair services for GE IS210SAMBH2AA in OEM-approved facilities, restoring the module to factory specifications with a 2-year post-repair warranty—ensuring long-term data integrity for legacy and modern DCS sensor networks.