Core Function: Controls automatic ignition, flame supervision, and shutdown for gas, oil, or mixed-fuel burners; provides system diagnostics and remote monitoring.
Key Specs:
Voltage: 220-240Vac (±10%), 50/60Hz
Frequency: 50/60Hz (±10%)
Environmental: -40°C to 60°C operating temperature, IP00 (cabinet mount)
Communication: Compatible with Thermal IQ for remote monitoring
Certifications: CE (EN 298), UL/CSA (US), APAVE (EU)
Target Industries: Oil & Gas, Chemicals, Manufacturing, Power Generation
Manufacturer: Honeywell Part number: Honeywell EC7810A1027
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EC7810A1027: Product OverviewThe Honeywell EC7810A1027 is a microprocessor-based industrial burner controller designed for automatic control of gas, oil, or mixed-fuel burners in large-scale combustion systems. Part of the Honeywell 7800 Series, it integrates advanced safety features, flame supervision, and system diagnostics to ensure reliable and efficient burner operation. The controller is suitable for applications requiring precise flame management, including industrial boilers, furnaces, and process heaters.With its modular design, the EC7810A1027 supports interchangeable flame amplifiers and sensors, making it adaptable to various burner types. It complies with international standards such as EN 298 (CE), UL/CSA (US), and APAVE (EU), ensuring global applicability. The controller also offers remote monitoring capabilities via Honeywell’s Thermal IQ platform, enabling operators to track burner status and troubleshoot issues from a centralized location.EC7810A1027: Technical Specifications
Power Supply: 220-240Vac (±10%), 50/60Hz (±10%)
Operating Temperature: -40°C to 60°C (-40°F to 140°F)
Storage Temperature: -40°C to 85°C (-40°F to 185°F)
Humidity: Up to 85% RH (non-condensing)
Vibration Resistance: 0.5G (operating)
Communication: Compatible with Thermal IQ for remote monitoring; supports Modbus RTU (optional)
Certifications: CE (EN 298), UL/CSA (US), APAVE (EU), Factory Mutual (FM)
Dimensions: 127mm x 127mm x 133mm (5” x 5” x 5.25”) (with Q7800A base); 155mm deep (with Q7800B base)
Weight: 0.7kg (1.54 lbs)
Honeywell EC7810 A1027
EC7810A1027: Core Features & Customer ValueAdvanced Flame Supervision: The controller uses interchangeable flame amplifiers (e.g., R7847, R7849) to monitor flame status in real time. It supports both UV and IR flame detection, ensuring reliable operation for different fuel types. If a flame failure is detected, the controller initiates a safe shutdown and locks out the system to prevent unburned fuel accumulation. This feature minimizes downtime and reduces the risk of accidents.Automatic Ignition & Sequencing: The EC7810A1027 automates the ignition process, including pre-purge, ignition trial, and main flame establishment. For example, it can be configured to run a 5-second pre-purge to clear the combustion chamber before ignition, followed by a 10-second ignition trial. If the main flame fails to establish within the set time, the controller shuts down the system and alerts the operator. This automation reduces manual intervention and ensures consistent burner performance.Remote Monitoring via Thermal IQ: The controller integrates with Honeywell’s Thermal IQ platform, allowing operators to monitor burner status, view historical data, and receive alerts remotely. This feature is particularly valuable for large facilities with multiple burners, as it enables centralized monitoring and reduces the need for on-site visits. For example, operators can track flame signal strength, fuel consumption, and fault history from a dashboard, allowing for proactive maintenance.Durable Design for Industrial Environments: Built to withstand harsh industrial conditions, the EC7810A1027 features a rugged enclosure (IP00 for cabinet mount) and high vibration resistance (0.5G). It operates in a wide temperature range (-40°C to 60°C) and is resistant to humidity up to 85% RH (non-condensing). This durability ensures reliable operation in challenging environments like oil refineries, chemical plants, and power generation facilities.Easy Maintenance & Diagnostics: The controller stores historical fault data and system information even after a power loss, making it easier to troubleshoot issues. It also features a user-friendly interface with LED indicators for status (e.g., pre-purge, ignition, running) and faults (e.g., flame failure, sensor error). Additionally, the modular design allows for easy replacement of components like flame amplifiers or sensors, minimizing downtime during maintenance.Safety Certifications: The EC7810A1027 is certified by leading international bodies, including CE (EN 298), UL/CSA (US), and APAVE (EU). These certifications ensure that the controller meets strict safety standards for industrial combustion systems, giving customers confidence in its reliability and compliance.EC7810A1027: Typical ApplicationsThe Honeywell EC7810A1027 is used in a variety of industrial applications where reliable burner control is essential:
Industrial Boilers: Controls burners in large boilers used in power generation, district heating, and process industries. Ensures efficient combustion and minimizes fuel waste.
Chemical Plants: Used in process heaters and reactors where precise temperature control is critical for chemical reactions. The controller’s flame supervision prevents unburned fuel from entering the reactor, reducing the risk of explosions.
Oil & Gas Facilities: Controls burners in refineries, gas processing plants, and offshore platforms. Its remote monitoring capabilities allow operators to manage burners across large facilities from a central location.
Manufacturing Plants: Used in furnaces for metal processing (e.g., steel mills, foundries) and drying processes (e.g., paper mills, textile plants). The controller’s durability ensures reliable operation in high-temperature environments.
EC7810A1027: Competitive EdgeCompared to other industrial burner controllers, the EC7810A1027 offers several key advantages:
Integrated Safety Features: Combines flame supervision, automatic ignition, and fault diagnostics in a single controller, reducing the need for multiple devices.
Remote Monitoring: Thermal IQ integration enables centralized monitoring, which is more efficient than traditional on-site monitoring.
Modular Design: Interchangeable components make maintenance easier and reduce downtime.
Global Certifications: CE, UL/CSA, and APAVE certifications ensure compliance with international standards, making it suitable for global deployments.
EC7810A1027: Supplier InformationThe EC7810A1027 is available from authorized Honeywell distributors and industrial automation suppliers. Some notable suppliers include:
Honeywell Industrial Automation: Official distributor offering technical support and warranty services.
AutomationDirect: Online supplier with competitive pricing and fast shipping.
RS Components: Global distributor with a wide range of Honeywell products.
Customers can purchase the EC7810A1027 directly from these suppliers or through Honeywell’s authorized channel partners. It is important to buy from authorized sources to ensure authenticity and access to technical support.
Honeywell EC7810 A1027
EC7810A1027: ConclusionThe Honeywell EC7810A1027 is a reliable and versatile industrial burner controller designed for large-scale combustion systems. Its advanced safety features, remote monitoring capabilities, and durable design make it an ideal choice for industries such as Oil & Gas, Chemicals, and Manufacturing. With its modular design and global certifications, the EC7810A1027 offers a cost-effective solution for reliable burner control.
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