PROSOFT MVI56-MBP

Description

Detailed parameter table

PROSOFT MVI56-MBP

Product introduction

The PROSOFT MVI56 – MBP is a high – speed communication module meticulously designed for industrial automation applications. Its primary function is to enable seamless integration with Allen – Bradley ControlLogix systems, providing a reliable and efficient means of data transmission and system management within industrial setups.

In industrial environments, where real – time data transfer and monitoring are crucial for smooth operations, the MVI56 – MBP serves as a vital link. It bridges the gap between different industrial devices and the ControlLogix controllers, ensuring that data can flow freely and accurately. For example, in a manufacturing plant, it can connect various sensors, actuators, and other Modbus – compatible devices to the ControlLogix system, allowing for centralized control and monitoring. This helps in optimizing production processes, reducing downtime, and improving overall productivity.

Core advantages and technical highlights

High – Speed Data Transfer: With a data transfer rate of up to 1.5 Mbps in Modbus Plus applications, the MVI56 – MBP ensures quick response times. In a fast – paced production line where real – time data is needed to control machinery, this high – speed transfer reduces latency. For instance, in an automotive assembly plant, the module can rapidly transfer data from robotic arms (equipped with Modbus sensors) to the ControlLogix controller. This enables the controller to make instant adjustments to the robotic arm’s movements, resulting in more precise assembly operations and fewer errors.

Flexible Protocol Support: In addition to Modbus Plus, the module supports Modbus RTU/TCP and Profibus DP. This versatility allows it to be used in diverse industrial networks. In a large – scale industrial complex that has a mix of different devices using various protocols, the MVI56 – MBP can communicate with Modbus – based sensors, Profibus – DP – connected PLCs, and other industrial equipment. It eliminates the need for multiple separate communication modules, simplifying the network infrastructure and reducing costs.

Robust Design for Harsh Environments: Built to withstand extreme temperatures ranging from – 40 °C to 85 °C, as well as high levels of shock (30 g operational, 50 g non – operational) and vibration (5 g from 10 to 150 Hz), the MVI56 – MBP is suitable for use in challenging industrial settings. In a mining operation, where equipment is exposed to extreme temperatures, vibrations from heavy machinery, and electrical interference, the module can maintain stable communication. Its ability to operate under such harsh conditions ensures continuous data transfer and system control, minimizing the risk of production disruptions.

User – Definable Memory Mapping: The module offers a user – definable memory mapping feature, with the capacity to map up to 10000 16 – bit registers. This allows for highly customized configurations based on specific application requirements. In a power generation plant, different types of data from various sensors and devices need to be stored and accessed in a specific way. The user – definable memory mapping of the MVI56 – MBP enables plant engineers to set up the memory in a manner that optimizes data storage and retrieval, making it easier to manage and analyze the data for efficient power generation and equipment monitoring.

Typical application scenarios

Manufacturing Industry: In a consumer goods manufacturing plant, the MVI56 – MBP is used to connect multiple Modbus – compatible devices such as conveyor belt sensors, robotic arm controllers, and packaging machines to a ControlLogix system. The high – speed data transfer ensures that production line managers can receive real – time data on production rates, equipment status, and quality control parameters. This enables them to make quick decisions, such as adjusting conveyor speeds or scheduling equipment maintenance, to keep the production line running smoothly and efficiently.

Oil and Gas Industry: In an oil refinery, the module is employed to communicate with a wide range of field devices, including flow meters, pressure sensors, and temperature gauges. The robust design of the MVI56 – MBP allows it to operate reliably in the harsh environment of the refinery, where there are high levels of heat, vibration, and electrical interference. It transfers data from these devices to the ControlLogix system, which is used for process control and monitoring. This helps in ensuring the safe and efficient operation of the refinery, as well as compliance with industry regulations.

Power Generation: In a power plant, the MVI56 – MBP plays a crucial role in connecting various power – related devices such as generators, transformers, and circuit breakers to the ControlLogix system. The flexible protocol support of the module enables it to communicate with different types of devices, regardless of the protocol they use. It provides real – time data on power generation levels, equipment health, and grid stability to the control room. Operators can then use this data to optimize power generation, manage load distribution, and respond quickly to any potential issues, ensuring a stable power supply to consumers.

PROSOFT MVI56-MBP

Related model recommendations

MVI56 – MNET: A Modbus TCP/IP communication module by ProSoft. It is suitable for applications where there is a growing need for Ethernet – based communication in industrial settings. In industries like food processing or petrochemical, where Ethernet technology is becoming more prevalent, the MVI56 – MNET can be used to interface Rockwell Automation’s ControlLogix processors with Modbus TCP/IP – compatible devices. It offers a single – slot solution, supports the Modbus TCP/IP protocol, and provides asynchronous data transfer between the processor and the network.

MVI56 – MCM: This module is useful for applications that require specific communication functions related to Modbus. It has features such as data analysis capabilities, which can be beneficial in troubleshooting communication issues. In a complex industrial network where communication problems need to be diagnosed quickly, the MVI56 – MCM’s data analysis features can help in identifying the root cause of issues, such as incorrect protocol settings or faulty communication cables.

MVI56 – BAS: Ideal for migrating legacy basic programs for the 1771 – db and 1747 – bas modules to the ControlLogix platform with minimal effort. In industrial facilities that still have a large installed base of legacy programs and want to upgrade to the more advanced ControlLogix system, the MVI56 – BAS can be used to create basic programs for data transfer between the ControlLogix and the module. It also interfaces with various devices that use an ASCII interface to a ControlLogix backplane, such as modems, printers, bar code readers, and scales.

Allen – Bradley 1756 – EN4TR: A ControlLogix gigabit Ethernet module. When paired with the MVI56 – MBP, it can enhance the overall network performance by providing a high – speed wired backbone. In large – scale industrial plants where high – volume data transfer is required between the ControlLogix system and multiple MVI56 – MBP – connected devices, the 1756 – EN4TR can ensure fast and reliable data transfer, reducing network congestion and improving system responsiveness.

ProSoft MVI56 – SMGC: This module may have specific features or capabilities that can complement the MVI56 – MBP in certain applications. For example, it could offer enhanced security features or support for specialized industrial protocols. In industries where data security is of utmost importance, such as the pharmaceutical or aerospace industries, the MVI56 – SMGC’s security features can be used in combination with the MVI56 – MBP to protect sensitive industrial data from unauthorized access.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the MVI56 – MBP, ensure that the ControlLogix chassis is properly powered off and grounded. Check the chassis for any available slots that are compatible with the MVI56 – MBP’s single – slot design. Gather the necessary tools, such as a screwdriver for securing the module in the chassis. Make sure to have a network cable (Cat5e or better) ready for connecting the Ethernet port of the module to the network infrastructure. Also, verify that the power supply voltage (24 VDC) is stable and within the acceptable range.

Commissioning: Once the module is physically installed in the ControlLogix chassis, power on the system. Use the ProSoft Configuration Builder software (PSW – PCB) to configure the module. This software allows for the setup of various parameters, such as communication protocols, network settings, and memory mapping. During the configuration process, carefully enter the correct values for the specific application requirements. After configuration, perform a basic connectivity test to ensure that the module can communicate with other devices on the network. Check the 4 – character scrolling alphanumeric LED display on the module for any error messages or status indicators.

Maintenance suggestions: Regularly monitor the module’s performance through the ControlLogix system or the network management software. Check the LED indicators on the module to ensure that it is operating correctly. The module status LED should be green, indicating normal operation. The backplane transfer status LED can provide information on data transfer between the module and the backplane. If any issues are suspected, use the diagnostic features available in the ProSoft Configuration Builder software to identify the problem. Periodically update the module’s firmware to the latest version provided by ProSoft Technology. This can help in improving performance, fixing any known bugs, and enhancing security. In case of hardware failure, have a spare MVI56 – MBP module available for quick replacement.

Service and guarantee commitment

ProSoft Technology offers a 1 – year standard warranty for the MVI56 – MBP. This warranty covers any defects in materials or workmanship. In the event of a module failure within the warranty period, ProSoft will repair or replace the module free of charge. For customers who require extended support, ProSoft provides additional service plans. These plans can include priority technical support, software updates, and on – site assistance. ProSoft also has a dedicated customer support team that can be reached via phone, email, or an online support portal. The support team is available to answer any questions regarding the installation, configuration, or operation of the MVI56 – MBP. They can also provide guidance on troubleshooting issues and offer advice on optimizing the module’s performance for specific applications.