PROSOFT PLX32-EIP-PND

Description

Detailed parameter table

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PROSOFT PLX32-EIP-PND

Product introduction

The PROSOFT PLX32 – EIP – PND is a sophisticated Ethernet/IP to PROFINET gateway, engineered to meet the complex communication demands of modern industrial networks. Its fundamental purpose is to enable seamless and reliable bidirectional data transfer between PROFINET controllers and Ethernet/IP networks. This makes it an invaluable asset in industrial setups where diverse devices and systems need to communicate effectively.

In industrial automation, where different protocols and network architectures coexist, the PLX32 – EIP – PND acts as a crucial bridge. For example, in a large – scale manufacturing facility that has some legacy equipment operating on Ethernet/IP and newer, more advanced control systems using PROFINET, the PLX32 – EIP – PND can connect these two disparate networks. It allows for real – time data sharing between the two, ensuring that all components of the production line can work in harmony. This integration helps in streamlining operations, improving overall system efficiency, and reducing the complexity associated with managing multiple network protocols.

Core advantages and technical highlights

Bidirectional High – Speed Data Transfer: The PLX32 – EIP – PND can transfer data at high speeds in both directions between Ethernet/IP and PROFINET networks. In a fast – paced automotive manufacturing plant, where real – time data on production rates, robotic arm movements, and quality control sensors need to be shared between Ethernet/IP – based sensors and PROFINET – controlled PLCs, the high – speed data transfer capabilities of the gateway ensure that there is minimal latency. This enables quick decision – making and precise control over the manufacturing process, leading to improved productivity and product quality.

Dual – Subnet Ethernet Ports: With two Ethernet ports, each operating on a different subnet, the gateway offers enhanced network flexibility. In a large industrial complex with a segmented network infrastructure, the PLX32 – EIP – PND can be used to connect different parts of the network. For instance, it can link a production area’s Ethernet/IP network to a control room’s PROFINET network, while maintaining the integrity of the separate subnets. This not only simplifies network management but also improves network security by isolating different parts of the network.

Flexible Protocol Support: By supporting both Ethernet/IP and PROFINET protocols, the gateway can interface with a wide range of industrial devices. In a plant that has a mix of Rockwell Automation (Ethernet/IP – based) and Siemens (PROFINET – based) equipment, the PLX32 – EIP – PND can communicate with all devices, regardless of their protocol. This eliminates the need for multiple, specialized communication gateways, reducing costs and simplifying the network architecture.

Secure Configuration and Data Storage: The onboard SD card slot provides a convenient way to store configuration files. These files can be used for disaster recovery, transferring the configuration to another gateway, or for general backup purposes. Additionally, with secure module configuration via the module switch (available in v1.04 and greater versions), the gateway ensures that its settings are protected from unauthorized access. In a pharmaceutical manufacturing plant, where data integrity and security are of utmost importance, the secure configuration and reliable data storage features of the PLX32 – EIP – PND help in maintaining the integrity of the production process and complying with strict industry regulations.

High – Capacity Data Exchange: With the ability to use up to 10,000 16 – bit registers for data exchange, the PLX32 – EIP – PND can handle large volumes of data. In a power generation facility, where a vast amount of data from various sensors, such as temperature, pressure, and voltage sensors, needs to be transferred between Ethernet/IP – based monitoring systems and PROFINET – controlled power management systems, the high – capacity data exchange feature ensures that all relevant data is transmitted accurately and in a timely manner. This enables better monitoring and control of the power generation process, leading to more efficient and reliable power supply.

Typical application scenarios

Manufacturing Industry: In an electronics manufacturing plant, the PLX32 – EIP – PND can be used to connect Ethernet/IP – enabled pick – and – place machines and robotic arms to a PROFINET – based central control system. The high – speed data transfer allows for real – time monitoring of the production line, enabling managers to quickly identify and address any issues, such as component shortages or equipment malfunctions. This results in reduced downtime and increased production efficiency.

Automotive Industry: In an automotive assembly plant, the gateway can link Ethernet/IP – based vehicle – body – in – white (BIW) production systems with PROFINET – controlled paint shop and final assembly line systems. The ability to handle multiple I/O connections and transfer large amounts of data ensures that information about vehicle models, production sequences, and quality control data can be seamlessly shared between different parts of the assembly process. This leads to better – coordinated production, reduced errors, and improved overall vehicle quality.

Power Generation and Distribution: In a power grid control center, the PLX32 – EIP – PND can connect Ethernet/IP – based power monitoring devices, such as smart meters and power quality analyzers, to a PROFINET – controlled energy management system. The gateway’s support for cyclic real – time and acyclic data exchange enables the continuous and accurate transfer of power – related data, such as voltage levels, current flows, and power consumption. This data is crucial for optimizing power generation, managing load distribution, and ensuring grid stability.

PROSOFT PLX32-EIP-PND

Related model recommendations

PLX32 – MBTCP – PND: This is a Modbus TCP/IP to PROFINET device gateway by ProSoft. In industrial environments where there are a significant number of Modbus – based devices that need to be integrated with a PROFINET network, the PLX32 – MBTCP – PND can be a great choice. For example, in a water treatment plant with many Modbus – compatible sensors and actuators, this gateway can enable seamless communication with the PROFINET – controlled central control system. It supports a wide range of Modbus function codes and has features like write – only – on – data – change and individual polling, which can be useful for efficient data handling.

PLX32 – EIP – MBTCP: An Ethernet/IP to Modbus TCP/IP communication gateway. In industries where there is a need to connect Rockwell Automation’s Ethernet/IP – based systems with Schneider Electric’s Modbus TCP/IP – based devices, this gateway can be used. In a food processing plant, if there are some new Ethernet/IP – equipped production line components that need to communicate with existing Modbus TCP/IP – based storage and inventory management systems, the PLX32 – EIP – MBTCP can facilitate this connection. It has two separate Ethernet ports, allowing each protocol to operate on separate subnets, which simplifies network configuration.

ProSoft MVI56 – MBP: Although it is a different type of module (a high – speed communication module for Allen – Bradley ControlLogix systems), in some cases, it can be used in combination with the PLX32 – EIP – PND. In a large – scale industrial complex that has a mix of Allen – Bradley ControlLogix systems on Ethernet/IP and PROFINET – based systems, the MVI56 – MBP can be used to interface with the ControlLogix systems, and then the PLX32 – EIP – PND can be used to connect the Ethernet/IP network (where the MVI56 – MBP is integrated) to the PROFINET network. This combination can provide a comprehensive solution for complex industrial network integration.

Allen – Bradley 1756 – EN2T: A ControlLogix Ethernet module. When used in an industrial setup where the PLX32 – EIP – PND is connecting Ethernet/IP devices to a PROFINET network, and there are also ControlLogix systems involved, the 1756 – EN2T can enhance the Ethernet connectivity within the ControlLogix part of the network. In a manufacturing plant with ControlLogix – based control systems, the 1756 – EN2T can be used to ensure fast and reliable Ethernet communication between the ControlLogix system and other Ethernet/IP devices, which can then be further connected to the PROFINET network via the PLX32 – EIP – PND.

ProSoft MVI56 – MNET: A Modbus TCP/IP communication module. In an industrial network where there are a lot of Modbus – TCP – based devices and a need to connect them to an Ethernet/IP network that may eventually be integrated with a PROFINET network via the PLX32 – EIP – PND, the MVI56 – MNET can be a useful addition. In a chemical plant, if there are many Modbus – TCP – based chemical process sensors, the MVI56 – MNET can interface these sensors with the Ethernet/IP network, and then the PLX32 – EIP – PND can be used to connect this Ethernet/IP network to the PROFINET – based control and monitoring systems.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the PLX32 – EIP – PND, ensure that the DIN – rail where it will be mounted is properly installed and grounded. Check the power supply to ensure that the voltage is within the acceptable range of 10 – 36 VDC. Gather the necessary tools, such as a screwdriver for securing the gateway to the DIN – rail. Prepare an appropriate Ethernet cable (Cat5e or better) for connecting the Ethernet ports to the respective networks. Also, make sure to have an SD card (optional) ready if you plan to use the configuration file storage feature.

Commissioning: Once the gateway is physically installed on the DIN – rail, power it on. Use the ProSoft Configuration Builder software (PSW – PCB) to configure the module. In the software, set up parameters such as the IP addresses for the two Ethernet ports, the communication protocols (Ethernet/IP and PROFINET), and the data transfer settings. Configure the Class 1 I/O connections and Class 3 message instructions according to your application requirements. After configuration, perform a basic connectivity test to ensure that the gateway can communicate with devices on both the Ethernet/IP and PROFINET networks. Check the status indicators on the gateway (if available) for any error messages or abnormal conditions.

Maintenance suggestions: Regularly monitor the gateway’s performance through the network management software or the control systems connected to it. Check for any signs of network latency or data transfer errors. Periodically review the configuration settings to ensure they are still appropriate for the network and application requirements. Update the gateway’s firmware to the latest version provided by ProSoft Technology. This can improve performance, fix any known bugs, and enhance security. In case of any suspected hardware or communication issues, use the diagnostic features available in the ProSoft Configuration Builder software to identify the root cause. Have a spare PLX32 – EIP – PND gateway available for quick replacement in case of hardware failure.

Service and guarantee commitment

ProSoft Technology offers a 1 – year standard warranty for the PLX32 – EIP – PND. This warranty covers any defects in materials or workmanship. If the gateway fails within the warranty period, ProSoft will repair or replace it free of charge. For customers who require extended support, ProSoft provides additional service plans. These plans can include priority technical support, software updates, and on – site assistance. ProSoft has a dedicated customer support team that can be reached via phone, email, or an online support portal. The support team is available to answer any questions regarding the installation, configuration, or operation of the PLX32 – EIP – PND. They can also provide guidance on troubleshooting issues and offer advice on optimizing the gateway’s performance for specific applications.