Woodward 8440-2052 H

Description

Product Overview

The WOODWARD 8440 – 2052 H is a high – end control module developed by WOODWARD, a globally leading brand in industrial control solutions. As an advanced offering within WOODWARD’s product portfolio, the 8440 – 2052 H is meticulously engineered to provide superior control and monitoring capabilities for a wide range of industrial applications. It serves as a key enabler in optimizing the performance of engine – driven systems, power – generation units, and complex industrial processes.

Equipped with cutting – edge microprocessor – based technology, the WOODWARD 8440 – 2052 H enables real – time, high – speed data processing and intelligent decision – making. It can precisely manage critical parameters such as engine speed, fuel injection, ignition timing, and load distribution, ensuring that industrial equipment operates at peak efficiency under diverse operating conditions. Whether integrated into large – scale power plants, high – performance marine vessels, or heavy – duty mobile machinery operating in harsh environments, the 8440 – 2052 H offers seamless control, enhancing the overall reliability, productivity, and efficiency of industrial operations. Its advanced features, rugged design, and high – quality construction make it an ideal choice for industries that demand top – notch control performance and stability.

Technical Specifications

Woodward 8440-2052 H

Main Features and Advantages

Precise and Adaptive Control

The WOODWARD 8440 – 2052 H excels in providing precise and adaptive control. Its advanced control algorithms can analyze complex operating conditions in real – time and make minute adjustments to ensure optimal performance. In power – generation engines, it can maintain a stable speed and consistent power output even when the load fluctuates suddenly. For example, in a combined – cycle power plant, the 8440 – 2052 H can dynamically adjust the operation of gas and steam turbines, maximizing energy conversion efficiency and reducing emissions. This adaptive control feature makes it highly reliable in maintaining the stable operation of industrial systems under various circumstances.

Extensive Connectivity

With a comprehensive set of communication interfaces including CAN bus, RS – 485, Ethernet, and Profibus, the 8440 – 2052 H offers extensive connectivity options. It can seamlessly integrate with a wide variety of sensors, actuators, control systems, and higher – level management platforms. In a marine engine control system, it can connect with multiple sensors monitoring engine vibration, oil pressure, exhaust gas composition, and other vital parameters, and transmit this data in real – time to the ship’s bridge, on – shore monitoring centers, or other onboard systems. This enables comprehensive monitoring, remote control, and data – driven decision – making, enhancing the safety and operational efficiency of the vessel. The compatibility with multiple communication protocols also allows for easy integration into existing industrial networks, reducing the complexity and cost of system upgrades.

Robust and Durable

Built to withstand harsh industrial environments, the WOODWARD 8440 – 2052 H features an IP65 protection rating. It is highly resistant to dust, water jets, and vibrations, ensuring reliable operation in challenging settings such as oil rigs, construction sites, and offshore platforms. The wide operating temperature range from – 40 °C to 85 °C ensures its performance in extreme climates, from the freezing cold of arctic regions to the intense heat of deserts. The use of high – quality, industrial – grade components and a redundant design further minimizes the risk of failure, reducing maintenance frequency and downtime, and providing users with a long – lasting and stable control solution.

Flexible Configuration

The 8440 – 2052 H offers great flexibility in configuration. Through its user – friendly software interface, operators can easily customize its settings to meet the specific requirements of different applications. Whether it’s adjusting control strategies for various engine models, configuring sensor inputs and output parameters, or setting up complex control loops, the module can be tailored to fit diverse operating scenarios. This adaptability makes it suitable for a broad spectrum of industries, from optimizing the performance of gas turbines in power plants to fine – tuning the operation of diesel engines in mining trucks, providing a customized control solution for each unique application.

Woodward 8440-2052 H

Application Field

In the power – generation industry, the WOODWARD 8440 – 2052 H is widely used in controlling diesel, gas, and hybrid – power generators in both standby and prime – power systems. It helps power plants improve efficiency, reduce emissions, and enhance grid stability. For data centers, hospitals, and other facilities that rely on uninterrupted power, the 8440 – 2052 H ensures the reliable operation of backup generators, protecting critical operations from power outages. In renewable energy – integrated power plants, it can coordinate the operation of different power sources, optimizing energy production and storage.

In the marine sector, the module plays a crucial role in managing the operation of main engines, auxiliary engines, and generators on ships. It optimizes engine performance based on factors such as ship speed, load, sea conditions, and fuel availability, reducing fuel consumption and minimizing environmental impact. On cruise ships, it can balance power demands for propulsion, hotel services, and onboard entertainment systems. In naval vessels, its high – reliability and security features ensure the stable operation of critical power systems, enhancing mission capabilities.

For the heavy – duty mobile equipment industry, the WOODWARD 8440 – 2052 H is used to control engine performance, improve fuel efficiency, and extend equipment lifespan in construction machinery, mining trucks, and agricultural equipment. By precisely regulating engine parameters, it can enhance the productivity of equipment, reduce maintenance costs, and improve operator comfort. In the oil and gas industry, it is applied in exploration, production, and transportation equipment, ensuring reliable engine operation in harsh environments and enabling efficient resource extraction and distribution.

Related Products

• WOODWARD 8440 – 2053 H: A closely related model, the 8440 – 2053 Hmay have slight differences in input/output configurations or software features. It serves as an alternative option for users with specific needs that the 8440 – 2052 H may not fully satisfy, while still providing similar core control functions.
• WOODWARD 8441 Series: This series shares some common control functions with the 8440 – 2052 Hbut is designed for more complex or high – performance applications. The 8441 Series may offer enhanced processing power, additional communication interfaces, or more advanced control algorithms, making it suitable for large – scale industrial setups with higher control requirements.
• WOODWARD 5464 – 461: As a high – performance actuator driver, the 5464 – 461can be used in combination with the 8440 – 2052 H. While the 8440 – 2052 H generates control signals, the 5464 – 461 drives the actuators that control engine components like fuel valves and throttle positions, forming a complete engine control solution.
• WOODWARD 8290 – 100: This communication interface module can be integrated with the 8440 – 2052 Hto expand its communication capabilities. It enables the module to connect with a broader range of devices and systems, facilitating more complex data exchange and remote monitoring, such as interfacing with enterprise – level management systems for centralized control.
• WOODWARD 9907 – 101: Another control – related product, the 9907 – 101can complement the 8440 – 2052 H in an engine – control system. It may handle specific functions like speed sensing or load sharing, working together with the 8440 – 2052 H to ensure the smooth operation of the entire engine – control setup and provide additional reliability and redundancy.

Installation and Maintenance

Pre – installation preparation: Before installing the WOODWARD 8440 – 2052 H, carefully read the installation manual provided by WOODWARD. Ensure that the power supply voltage at the installation site is within the range of 24 VDC ± 10%. Prepare all the necessary cables and connectors for connecting the module to sensors, actuators, communication networks, and other relevant devices in the system. Select an appropriate installation location that meets the specified temperature and humidity requirements, is well – ventilated, and is free from excessive dust, moisture, and electromagnetic interference. Mount the module securely using the provided mounting brackets or screws, and make sure all connections are properly aligned and tightened according to the wiring diagram.

Maintenance recommendations: Regularly inspect the WOODWARD 8440 – 2052 H for any signs of physical damage, such as cracks in the housing, loose connectors, or signs of overheating. Clean the module’s exterior periodically using a dry, soft cloth to remove dust and debris, especially in dusty environments. Monitor the power supply voltage regularly to ensure it remains within the specified range. Check the communication interfaces for any errors, disruptions, or data loss in data transfer. Utilize the module’s built – in diagnostic functions or the associated software tools to perform routine health checks, which can help detect potential issues like sensor malfunctions, software glitches, or hardware failures. If any abnormal behavior is detected, refer to the troubleshooting guide in the product manual or contact WOODWARD’s technical support team for assistance. Additionally, keep the module’s software updated by installing the latest firmware releases provided by WOODWARD, as these updates often include performance improvements, security enhancements, and bug fixes.

Product Guarantee

WOODWARD stands firmly behind the quality and reliability of the WOODWARD 8440 – 2052 H. The product undergoes strict testing and quality control procedures during the manufacturing process to meet the highest industry standards. WOODWARD offers an extended warranty period, during which, if a defect occurs due to faulty materials or workmanship, the company will provide free repair or replacement services. In addition to the warranty, WOODWARD’s dedicated technical support team is available 24/7 to assist customers with any installation, operation, or maintenance issues. Whether it’s providing remote diagnostic support, helping with software configuration, or offering on – site service, WOODWARD is committed to ensuring that customers can rely on the 8440 – 2052 H for their critical control needs. This comprehensive product guarantee reflects WOODWARD’s confidence in the performance and durability of the WOODWARD 8440 – 2052 H and its unwavering commitment to customer satisfaction.