YASKAWA CP-9200SH/CPU

Description

Product Overview

The YASKAWA CP – 9200SH/CPU is a high – performance programmable controller developed by YASKAWA, a leading force in industrial automation. As a key product in YASKAWA’s automation control portfolio, the CP – 9200SH/CPU is engineered with cutting – edge technology, aiming to provide reliable, efficient, and intelligent control solutions for a wide array of industrial applications. It acts as the “brain” of automated production systems, enabling seamless coordination of various devices, precise process control, and enhanced productivity across different manufacturing and industrial sectors.

Equipped with advanced processing capabilities and a comprehensive set of control functions, the YASKAWA CP – 9200SH/CPU can handle complex control tasks with ease. It enables real – time monitoring and adjustment of production processes, adapting to changing operational requirements and ensuring stable operation of industrial equipment. Whether deployed in large – scale manufacturing plants, high – precision machining workshops, or automated logistics systems, the CP – 9200SH/CPU offers powerful control performance, significantly contributing to the quality, efficiency, and competitiveness of industrial operations.

Technical Specifications

CP-9200SHCPU

Main Features and Advantages

High – speed and Powerful Processing

The YASKAWA CP – 9200SH/CPU features a high – performance 32 – bit RISC CPU, enabling it to execute complex control programs at extremely high speeds. With a control cycle time as low as 0.01 ms for basic instructions, it can quickly respond to changes in the production process and make timely control decisions. In a high – speed packaging line, where multiple actions such as product feeding, sealing, and labeling need to be precisely coordinated in a short time, the CP – 9200SH/CPU can process the control logic for each operation in real – time, ensuring smooth and efficient production flow without any delays. This high – speed processing capability also allows it to handle large – scale control systems with numerous I/O points and complex control algorithms, making it suitable for demanding industrial applications.

Flexible I/O Configuration

The CP – 9200SH/CPU offers a highly flexible I/O configuration. It supports a wide range of digital and analog I/O modules, allowing users to customize the I/O setup according to the specific requirements of their applications. Whether it’s connecting to sensors for monitoring process parameters like temperature, pressure, and position, or controlling actuators such as motors, valves, and relays, the expandable I/O system can easily accommodate various devices. For example, in a chemical production plant, different types of sensors and actuators need to be integrated into the control system. The CP – 9200SH/CPU can be configured with the appropriate I/O modules to interface with these devices, enabling comprehensive process control and ensuring the safety and efficiency of production.

Versatile Communication Capabilities

With multiple communication interfaces including Ethernet, RS – 485, RS – 232, and Profibus DP, the YASKAWA CP – 9200SH/CPU provides versatile communication capabilities. It can seamlessly connect with other industrial devices such as programmable logic controllers (PLCs), human – machine interfaces (HMIs), servo drives, and inverters, enabling efficient data exchange and system integration. Through Ethernet, it can communicate with higher – level management systems, allowing for remote monitoring, data collection, and centralized control. In a smart factory environment, the CP – 9200SH/CPU can transmit real – time production data to the factory’s management system, facilitating production scheduling, quality control, and performance analysis. The support for various industrial communication protocols ensures compatibility with a wide range of equipment, making it easy to integrate into existing automation systems.

User – friendly Programming and Configuration

YASKAWA provides user – friendly programming software for the CP – 9200SH/CPU, which supports common programming languages such as ladder diagram, structured text, and function block diagram. This makes it accessible for engineers and technicians with different programming backgrounds to develop control programs. The software also offers a range of configuration tools, allowing users to easily set up parameters, configure communication interfaces, and perform system diagnostics. For new automation projects or system upgrades, the intuitive programming and configuration interface can significantly reduce development time and effort. Additionally, the CP – 9200SH/CPU supports online programming and debugging, enabling users to make changes to the control program during system operation without interrupting production.

CP-9200SHCPU

Application Field

In the manufacturing industry, the YASKAWA CP – 9200SH/CPU is widely applied in various production processes. In automotive manufacturing, it controls the operation of robotic assembly lines, coordinating the movement of multiple robotic arms for tasks like welding, painting, and component installation. It ensures high – precision and efficient production, improving the quality and productivity of vehicle manufacturing. In electronics manufacturing, it is used to control the production lines of printed circuit boards (PCBs), managing the operation of pick – and – place machines, soldering equipment, and testing devices. The precise control provided by the CP – 9200SH/CPU helps to improve the accuracy of component placement and the reliability of the production process.

In the food and beverage industry, the CP – 9200SH/CPU is utilized in packaging and processing lines. It controls the operation of filling machines, capping machines, and labeling machines, ensuring accurate and hygienic packaging of products. It also monitors and controls the processing parameters such as temperature, pressure, and time in food processing equipment, maintaining product quality and safety. In the pharmaceutical industry, it is used in pharmaceutical production lines to control the precise dosing, mixing, and packaging of drugs, meeting strict quality and regulatory requirements.

For the logistics and warehousing industry, the YASKAWA CP – 9200SH/CPU is applied in automated storage and retrieval systems (AS/RS), conveyor systems, and automated guided vehicles (AGVs). It coordinates the movement of AGVs, controls the operation of conveyor belts, and manages the storage and retrieval of goods in warehouses, optimizing logistics operations and improving the efficiency of material handling.

Related Products

• YASKAWA CP – 9300SH/CPU: A more advanced model compared to the CP – 9200SH/CPU, the CP – 9300SH/CPU offers enhanced processing power, larger memory capacity, and more advanced communication capabilities. It is suitable for applications that require higher – performance control, such as large – scale integrated manufacturing systems or complex automation projects with extensive data processing and communication requirements.
• YASKAWA MP3300iec Motion Controller: Although different in function, the MP3300iec Motion Controller can be used in conjunction with the CP – 9200SH/CPU. While the CP – 9200SH/CPU is responsible for overall process control and system coordination, the MP3300iec focuses on precise motion control of servo motors. Together, they can form a comprehensive automation solution for applications that require both process control and high – precision motion control, such as multi – axis robotic systems in manufacturing.
• YASKAWA CP – 7100H/CPU: This is an earlier – generation programmable controller from YASKAWA. The CP – 7100H/CPU has relatively lower processing power and fewer features compared to the CP – 9200SH/CPU. It can be considered as a more cost – effective option for simpler industrial control applications where the requirements for control performance and functionality are not as high.
• YASKAWA Sigma – 7 Series Servo Drives: As servo drives, the Sigma – 7 Series products can be controlled by the CP – 9200SH/CPU. The CP – 9200SH/CPU sends control signals to the servo drives to precisely regulate the speed, position, and torque of servo motors, enabling accurate motion control in automated production systems. They work in tandem to provide a complete solution for applications that involve the movement of mechanical components, such as robotic arms and conveyor systems.

Installation and Maintenance

Pre – installation preparation: Before installing the YASKAWA CP – 9200SH/CPU, carefully read the detailed installation manual provided by YASKAWA. Ensure that the power supply at the installation site meets the specified requirements (usually a stable DC or AC power supply within the rated voltage range). Prepare all the necessary cables, including power cables, communication cables, and I/O cables, according to the wiring diagram in the manual. Select an appropriate installation location that is well – ventilated, away from sources of strong electromagnetic interference, and within the specified temperature and humidity range. Mount the controller securely using the provided mounting brackets or screws, and make sure all connections are properly tightened and aligned.

Maintenance recommendations: Regularly inspect the YASKAWA CP – 9200SH/CPU for any signs of physical damage, such as cracks in the housing, loose connectors, or abnormal heat generation. Clean the exterior of the controller periodically using a dry, soft cloth to remove dust and debris, especially in dusty environments. Monitor the power supply voltage regularly to ensure it remains within the specified range. Check the communication interfaces for any errors, disruptions, or data loss in data transfer. Utilize the built – in diagnostic functions of the controller or the associated software tools to perform routine health checks. These checks can help detect potential issues like memory errors, communication failures, or abnormal I/O operations. If any abnormal behavior is detected, refer to the troubleshooting guide in the product manual or contact YASKAWA’s technical support team for assistance. Additionally, keep the firmware of the controller updated by installing the latest releases provided by YASKAWA, as these updates often include performance improvements, security enhancements, and bug fixes.

Product Guarantee

YASKAWA stands firmly behind the quality and reliability of the YASKAWA CP – 9200SH/CPU. The product undergoes strict testing and quality control procedures during the manufacturing process to meet and exceed international industry standards. YASKAWA offers an extended warranty period, during which, in the event of a defect caused by faulty materials or workmanship, the company will provide free repair or replacement services. In addition to the warranty, YASKAWA’s professional technical support team is available to assist customers with any installation, operation, or maintenance issues. Whether it’s providing remote diagnostic support, helping with software configuration, or offering on – site service, YASKAWA is committed to ensuring that customers can rely on the CP – 9200SH/CPU for their critical industrial control needs. This comprehensive product guarantee reflects YASKAWA’s confidence in the performance and durability of the CP – 9200SH/CPU and its unwavering commitment to customer satisfaction.