YOKOGAWA ANB10D-425/CU2N

Description

1. Detailed parameter table

YOKOGAWA ANB10D-425/CU2N

2. Product introduction

The YOKOGAWA ANB10D-425/CU2N is a high – performance digital input module meticulously designed for seamless integration into YOKOGAWA’s industrial control systems. As a fundamental component in industrial automation setups, it plays a crucial role in gathering digital signals from various field devices and transmitting them accurately to the control system for further processing.

This 10 – channel module is highly versatile, supporting both dry contact inputs, which are ideal for connecting simple switches and relays, and NPN/PNP transistor inputs, enabling it to interface with modern sensors and other digital devices. With an input voltage range of 12 – 24V DC for transistor inputs, it can work with a wide array of field equipment commonly used in industrial environments. The ANB10D-425/CU2N is engineered to provide rapid response times, ensuring that changes in the status of connected devices are detected and communicated to the control system with minimal delay. Its compact design and compatibility with YOKOGAWA’s control platforms make it suitable for diverse industries, including manufacturing, process control, and building automation. By providing reliable digital input capabilities, the YOKOGAWA ANB10D-425/CU2N forms the foundation for efficient and accurate industrial control operations.

3. Core advantages and technical highlights

High – speed response

The ANB10D-425/CU2N offers impressively fast response times of ≤10ms for both turn – on and turn – off events. This rapid response is of utmost importance in high – speed production lines. For example, in an automotive assembly plant, where sensors detect the position of components on a conveyor belt moving at high speed, the module’s quick response ensures that the control system can immediately trigger robotic arms to perform precise assembly operations. The short response time helps to minimize production bottlenecks and improve overall production efficiency.

Versatile input types

With the ability to handle both dry contact and NPN/PNP transistor inputs, the module provides unrivaled flexibility. In a packaging facility, dry contacts from limit switches can be used to detect the presence of packages at various points in the packaging process, while NPN/PNP transistor outputs from proximity sensors can be used to measure the distance between moving parts. This versatility eliminates the need for multiple specialized input modules, simplifying system design and reducing costs.

Enhanced isolation

Featuring 500V AC isolation between channels and from channels to the system, the ANB10D-425/CU2N effectively shields against electrical interference. In industrial settings filled with electromagnetic noise, such as near large motors or high – voltage power lines, this isolation ensures that the input signals remain clean and accurate. In a steel mill, for instance, where large electric furnaces and heavy – duty motors generate significant electromagnetic fields, the module’s isolation capabilities prevent false signals from being sent to the control system, maintaining the integrity of the control process.

Wide operating temperature range

The module’s ability to operate within a temperature range of -10°C to 55°C makes it suitable for use in diverse environments. In cold storage facilities where temperatures can drop well below freezing, the ANB10D-425/CU2N can continue to function reliably, accurately detecting the status of door switches and temperature sensors. Similarly, in hot and humid industrial regions or near heat – generating equipment, it can withstand elevated temperatures without compromising performance.

YOKOGAWA ANB10D-425/CU2N

4. Typical application scenarios

Manufacturing industry

In a semiconductor manufacturing plant, the ANB10D-425/CU2N is used to monitor the status of equipment such as wafer handling robots. Dry contacts from limit switches on the robot’s joints provide information about the position of the robotic arms, while NPN transistor inputs from sensors detect the presence and orientation of wafers. The module’s fast response time ensures that any misalignment or malfunction is quickly detected, allowing the control system to take corrective action and prevent costly damage to the wafers.

Process control

In a chemical processing plant, the module is used to monitor the status of valves and pumps. Dry contacts from valve position switches indicate whether a valve is open or closed, and NPN/PNP transistor inputs from flow sensors measure the flow rate of chemicals through pipelines. This data is crucial for maintaining the correct chemical reactions and ensuring the safe and efficient operation of the plant. The ANB10D-425/CU2N‘s isolation features protect the control system from electrical interference generated by the plant’s high – voltage equipment.

Building automation

In a large commercial building, the module is used to monitor the status of various building systems. Dry contacts from door sensors indicate whether doors are open or closed, while NPN transistor inputs from occupancy sensors detect the presence of people in different areas. This information is used to control lighting, heating, and ventilation systems, optimizing energy consumption. The module’s wide operating temperature range allows it to function properly in both the heated and air – conditioned areas of the building.

5. Related model recommendations

ANB10D – 415/CU2N

This is a 10 – channel digital input module similar to the ANB10D-425/CU2N, but with a slightly different input current rating. It may be suitable for applications where the connected devices draw less current, and cost – optimization is a key factor.

ANB16D – 425/CU2N

An upgrade in terms of channel count, with 16 channels. It is ideal for applications that require a larger number of digital inputs, such as complex manufacturing systems or large – scale building automation projects where more sensors and switches need to be monitored.

ALD111 – S50

While the ANB10D-425/CU2N is a digital input module, the ALD111 – S50 is also a digital input module with 16 channels and different electrical characteristics. It can be considered as an alternative depending on the specific requirements of the input signals, such as different voltage ranges or response time requirements.

AIP830 – 111

This is an analog input processor module. In applications where both analog and digital signals need to be processed, the AIP830 – 111 can be used in conjunction with the ANB10D-425/CU2N to create a comprehensive input solution for the control system.

ALE111 – S50

The ALE111 – S50 is a digital output module. In a complete industrial control loop, the ANB10D-425/CU2N can be paired with the ALE111 – S50 to receive digital inputs and then send out corresponding digital output signals to control actuators and other devices.

ANB10D – 425/CU2N – R

A ruggedized version of the ANB10D-425/CU2N with enhanced shock and vibration resistance. It is suitable for use in harsh industrial environments, such as mining operations or mobile machinery, where the module may be subject to physical stress.

6. Installation, commissioning and maintenance instructions

Installation preparation

Before installing the ANB10D-425/CU2N, ensure that the control rack is powered off and that the backplane is compatible with YOKOGAWA’s control systems. Check the ambient temperature to ensure it is within the -10°C to 55°C operating range. Prepare the necessary tools, including a torque screwdriver (0.5 – 1.0 Nm) for securing the module to the backplane and wire strippers for 20 – 16 AWG cables.

Verify that the input signals from the field devices are within the specified voltage and current ranges. Use shielded cables for all connections, grounding the shield at both ends to minimize electromagnetic interference. Label each input channel clearly to correspond with the connected field device, which will simplify troubleshooting during commissioning and maintenance.

Maintenance suggestions

Perform quarterly visual inspections of the ANB10D-425/CU2N to check for loose connections, signs of corrosion, or any visible damage. Clean the module’s surface with a dry, lint – free cloth to remove dust and debris. Monitor the module’s status through the control system’s diagnostic tools, looking for any error messages related to input signal failures or communication issues.

If a channel fails to register the correct input, first check the wiring and the connected field device. It is possible that a loose connection or a malfunctioning sensor is the cause. When replacing the module, ensure that the replacement is configured with the same parameters as the original to maintain the integrity of the control system. Store spare modules in a dry, temperature – controlled environment to prevent damage and ensure their readiness for use.

7. Service and guarantee commitment

YOKOGAWA offers a 3 – year warranty for the ANB10D-425/CU2N, covering manufacturing defects and component failures under normal operating conditions. Each module undergoes rigorous testing during production, including electrical performance testing, environmental stress testing, and compatibility testing with YOKOGAWA’s control systems.

Our global technical support team is available 24/7 to provide assistance with installation, configuration, and troubleshooting. Online resources, including user manuals, technical guides, and software updates, are readily available for quick access. On – site support can be arranged in major industrial regions to address complex issues promptly. YOKOGAWA also provides training programs to help customers make the most of the ANB10D-425/CU2N module, ensuring its optimal performance in industrial control applications. This commitment to quality and service reflects our confidence in the module’s reliability and our dedication to customer success.