YOKOGAWA ISC40G-TF-T1-05

Description

1. Detailed parameter table

YOKOGAWA ISC40G-TF-T1-05

2. Product introduction

The YOKOGAWA ISC40G-TF-T1-05 is a rugged industrial Ethernet switch designed to provide reliable network connectivity in harsh industrial environments. As a key component in industrial communication systems, it enables seamless data transmission between various automation devices such as PLCs (like the CP461-50), HMIs, sensors, and actuators.

This 5-port Gigabit Ethernet switch offers high-speed data transfer with a switching capacity of 10 Gbps, ensuring efficient communication even in data-intensive industrial applications. Its compact design and wide operating temperature range (-40°C to 75°C) make it suitable for installation in challenging environments where standard commercial switches would fail. The ISC40G-TF-T1-05 supports redundant power input, enhancing network reliability by preventing downtime due to power supply failures. Ideal for industries including oil and gas, mining, and transportation, the YOKOGAWA ISC40G-TF-T1-05 provides a robust and secure network infrastructure to support the smooth operation of industrial automation systems.

3. Core advantages and technical highlights

Extreme environmental resilience:

With an operating temperature range of -40°C to 75°C, the ISC40G-TF-T1-05 outperforms many industrial switches, making it suitable for deployment in extreme conditions. In an Arctic oil pipeline monitoring system, it can withstand freezing temperatures while maintaining stable network connectivity between sensors and the central control system (powered by the CP461-50 PLC). Similarly, in a desert solar power plant, it continues to operate reliably in high temperatures, ensuring data from solar panel inverters is transmitted to the control center without interruption.

Redundant power and enhanced protection:

The switch supports redundant 24V DC power inputs with overvoltage, undervoltage, and reverse polarity protection. In a chemical processing plant, where power fluctuations are common, this feature ensures the switch remains operational even if one power supply fails or experiences voltage spikes. The reverse polarity protection prevents damage during installation, a valuable safeguard in busy industrial environments where wiring mistakes can occur.

High-speed Gigabit connectivity:

Equipped with 5 Gigabit Ethernet ports, the ISC40G-TF-T1-05 delivers a switching capacity of 10 Gbps, enabling fast and efficient data transfer. In a manufacturing facility with multiple CP461-50 PLCs and high-resolution cameras for quality inspection, this high bandwidth ensures real-time video streaming and rapid exchange of control data, allowing the PLCs to make immediate decisions based on visual feedback.

Compact and rugged design:

The ISC40G-TF-T1-05 features a compact form factor (120mm x 80mm x 40mm) and rugged construction, with resistance to vibration (10-2000Hz, 20g peak) and shock (50g peak). This makes it suitable for installation in space-constrained and high-vibration environments such as on board trains or in mining equipment. Its small size allows it to be mounted in control cabinets alongside other devices, saving valuable space in industrial settings.

YOKOGAWA ISC40G-TF-T1-05

4. Typical application scenarios

In an offshore oil rig, the ISC40G-TF-T1-05 is used to connect various sensors, pumps, and control systems. It withstands the harsh marine environment, including high humidity, salt spray, and extreme temperature variations, ensuring reliable communication between the rig’s CP461-50 PLC and critical equipment. The switch’s redundant power input ensures network connectivity is maintained even during power supply disruptions, which is crucial for safety and operational efficiency in this high-risk environment.

In a mining operation, the ISC40G-TF-T1-05 is deployed in underground tunnels to connect automated mining machines, gas sensors, and communication devices. Its rugged design withstands the constant vibration and dust of mining activities, while its wide temperature range ensures operation in both cold underground conditions and near heat-generating equipment. The switch enables real-time data transmission to the surface control center, where the CP461-50 PLC processes the information to optimize mining operations and ensure worker safety.

In a railway system, the ISC40G-TF-T1-05 is installed on trains and in trackside cabinets to facilitate communication between train control systems, track sensors, and central management systems. Onboard the train, it connects various subsystems such as braking, navigation, and passenger information displays, ensuring they work together seamlessly. Trackside, it links to sensors that monitor track conditions, sending data to the central CP461-50 PLC for analysis and timely maintenance scheduling. The switch’s ability to withstand vibration and temperature fluctuations makes it ideal for this dynamic environment.

5. Related model recommendations

• ISC40G-TF-T1-08: An 8-port variant of the ISC40G-TF-T1-05, offering additional ports for larger network segments where more devices need to be connected.
• ISC40G-TF-S1-05: A 5-port switch with SFP (Small Form-factor Pluggable) slots, allowing for fiber optic connectivity in addition to copper Ethernet, suitable for longer distance communications.
• CP461-50: The high-performance PLC that pairs with the ISC40G-TF-T1-05, leveraging the switch’s reliable connectivity to control large-scale industrial systems.
• F3PU50-0N: The HMI panel that connects to the network via the ISC40G-TF-T1-05, enabling operators to monitor and control industrial processes managed by the CP461-50.
• ISC40G-TF-T2-05: A 5-port switch with advanced Layer 2 features such as VLAN and QoS, providing enhanced network segmentation and traffic prioritization for more complex industrial networks.
• PS24-2A-R: A redundant 24V DC power supply that pairs with the ISC40G-TF-T1-05, ensuring reliable power input for the switch in critical applications.

6. Installation, commissioning and maintenance instructions

Installation preparation

Before installing the ISC40G-TF-T1-05, ensure the mounting location is clean, dry, and free from excessive vibration. The switch can be mounted on a DIN rail or directly to a panel using the provided mounting brackets. Prepare tools such as a torque screwdriver (0.5-1.0Nm), wire cutters, and a network cable tester.

Verify that the power supply is 24V DC and within the specified voltage range (18-36V DC). For redundant power configuration, connect two separate 24V DC power supplies to the switch’s power inputs, ensuring proper polarity. Use shielded twisted-pair Ethernet cables for all connections, with the shield grounded at both ends to minimize electromagnetic interference. Label each network cable to identify connected devices, simplifying troubleshooting.

Maintenance suggestions

Perform quarterly visual inspections of the ISC40G-TF-T1-05 to check for loose connections, dust accumulation, or signs of physical damage. Clean the switch’s surface with a dry, lint-free cloth if necessary, taking care not to disconnect any cables. Monitor the switch’s status indicators regularly to check for power, link, and activity statuses—any unusual indicators may indicate a network issue.

Test network connectivity monthly using a network tester to ensure all ports are functioning properly. Check the power supply voltages to ensure they remain within the specified range. If a port fails, first check the connected cable and device before replacing the switch. When replacing the ISC40G-TF-T1-05, configure the replacement switch with the same network settings to minimize downtime.

Store spare switches in a dry, temperature-controlled environment, preferably in their original packaging, to protect them from damage. Keep a record of all network configurations, including IP addresses and port assignments, to facilitate quick replacement and troubleshooting.

7. Service and guarantee commitment

YOKOGAWA provides a 5-year warranty for the ISC40G-TF-T1-05, reflecting confidence in its rugged design and reliable performance. Each switch undergoes rigorous testing, including temperature cycling, vibration testing, and power surge testing, to ensure compliance with industrial standards.

Our global technical support team offers 24/7 assistance for installation, configuration, and troubleshooting, with specialists experienced in industrial networking. On-site support is available in major industrial regions, with a response time of 48 hours for non-critical issues and 24 hours for critical failures. YOKOGAWA provides detailed installation guides and network configuration examples specific to the ISC40G-TF-T1-05, helping customers integrate the switch seamlessly into their industrial automation systems. Training programs on industrial network design and maintenance are also available to help customers maximize the performance and reliability of their network infrastructure. Extended warranty options and preventive maintenance services are offered to ensure long-term network reliability and customer satisfaction.