Description
1. Product Description
The ABB 3BSE030220R1 CI854AK01 is a PROFIBUS-DP/V1 communication interface module designed for ABB’s S800 I/O and AC800M control systems. Serving as a bridge between the module bus and PROFIBUS-DP networks, the CI854AK01 enables seamless communication with field devices such as sensors, actuators, and drives in industrial automation setups. Its dual-channel architecture supports high-speed data transfer (up to 12 Mbps) and redundant configurations, ensuring reliable operation in critical processes. The module includes a CI854 communication interface and TP854 baseplate, with a compact design (127.5 mm × 185 mm × 59 mm) for easy integration into existing systems. Note: This module is non-RoHS 2 compliant and is intended for legacy systems (pre-2017 installations); new projects should use the RoHS-compliant CI854BK01 (3BSE069449R1).
2. Product Parameters
| Parameter | Specification |
|---|---|
| Model | 3BSE030220R1 (CI854AK01) |
| Communication Protocol | PROFIBUS-DP/V1 |
| Data Rate | 9.6 kbps to 12 Mbps |
| Slave Devices | Up to 31 |
| Power Supply | 24 VDC (2.5 W typical consumption) |
| Dimensions | 127.5 mm (depth) × 185 mm (height) × 59 mm (width) |
| Weight | 0.59 kg |
| Operating Temperature | -25°C to +55°C |
| Storage Temperature | -40°C to +85°C |
| Protection Class | IP20 |
| RoHS Compliance | Non-compliant (legacy systems only) |
3BSE030220R1 CI854AK01
3. Advantages and Features
- Reliable Redundancy: Dual-channel design supports fault-tolerant communication, minimizing downtime in critical applications.
- High-Speed Performance: 12 Mbps data rate ensures real-time control for precision automation.
- Easy Integration: Plug-and-play design with module bus and PROFIBUS-DP connectors (9-pin Sub-D) for quick setup.
- Advanced Diagnostics: Built-in status monitoring for troubleshooting and predictive maintenance.
- Legacy Support: Ideal for upgrading or repairing pre-2017 systems without replacing entire infrastructure.
- Compact Design: Space-saving form factor suits tight industrial environments.
4. Application Areas and Case Studies
Industries:
- Industrial automation (manufacturing, packaging)
- Energy (power plants, renewable energy)
- Process control (chemical, oil & gas)
- Machinery (conveyor systems, robotics).
Case Study:
A food processing plant used the CI854AK01 to connect 25 PROFIBUS-DP devices (sensors and valves) in a bottling line. The module’s dual-channel redundancy and 12 Mbps speed reduced communication latency by 40%, improving line efficiency and uptime.
A food processing plant used the CI854AK01 to connect 25 PROFIBUS-DP devices (sensors and valves) in a bottling line. The module’s dual-channel redundancy and 12 Mbps speed reduced communication latency by 40%, improving line efficiency and uptime.
5. Competitor Comparison
Compared to similar PROFIBUS-DP modules:
- Faster Redundancy: Dual-channel architecture vs. single-channel alternatives.
- Higher Data Rate: 12 Mbps (vs. 10 Mbps in some legacy models).
- Simplified Configuration: Predefined PROFIBUS-DP/V1 profiles reduce setup time by 30%.
- Legacy Compatibility: Direct replacement for ABB’s older interfaces (e.g., CI854A) without software changes.
3BSE030220R1 CI854AK01
6. Selection Recommendations
- System Age: Use for pre-2017 systems; choose CI854BK01 (RoHS-compliant) for new installations.
- Network Size: Verify support for up to 31 slaves (suitable for small to medium-scale networks).
- Redundancy Needs: Opt for dual-channel configuration in critical processes (e.g., 24/7 manufacturing).
- Compatibility: Ensure compatibility with ABB’s S800 I/O or AC800M systems (check firmware versions).
7. Precautions
- RoHS Compliance: Not for new installations; use CI854BK01 (3BSE069449R1) for RoHS-compliant setups.
- Temperature Management: Maintain operating temperature <55°C to avoid performance degradation.
- Wiring Standards: Follow PROFIBUS-DP cabling guidelines (shielded twisted pair) for noise immunity.
- Firmware Updates: Regularly update firmware via ABB’s System 800xA software for optimal security.
- Maintenance: Inspect connectors and cables annually; replace faulty modules within 1-year warranty.
声明:
Shanxi Xinyeda International Trade Co., Ltd. specializes in industrial automation solutions, including the ABB 3BSE030220R1 CI854AK01 and RoHS-compliant alternatives. Our inventory includes tested, genuine spare parts with 1-year warranties. For legacy system support or new projects, visit www.xydcontrol.com or contact us for tailored technical assistance.
Shanxi Xinyeda International Trade Co., Ltd. specializes in industrial automation solutions, including the ABB 3BSE030220R1 CI854AK01 and RoHS-compliant alternatives. Our inventory includes tested, genuine spare parts with 1-year warranties. For legacy system support or new projects, visit www.xydcontrol.com or contact us for tailored technical assistance.
