The ABB 3BSE030220R1 CI854AK01 is a PROFIBUS-DP/V1 communication interface module designed for ABB’s S800 I/O and AC800M control systems. Serving as a bridge between the module bus and PROFIBUS-DP networks, the CI854AK01 enables seamless communication with field devices such as sensors, actuators, and drives in industrial automation setups. Its dual-channel architecture supports high-speed data transfer (up to 12 Mbps) and redundant configurations, ensuring reliable operation in critical processes. The module includes a CI854 communication interface and TP854 baseplate, with a compact design (127.5 mm × 185 mm × 59 mm) for easy integration into existing systems. Note: This module is non-RoHS 2 compliant and is intended for legacy systems (pre-2017 installations); new projects should use the RoHS-compliant CI854BK01 (3BSE069449R1).
2. Product Parameters
Parameter
Specification
Model
3BSE030220R1 (CI854AK01)
Communication Protocol
PROFIBUS-DP/V1
Data Rate
9.6 kbps to 12 Mbps
Slave Devices
Up to 31
Power Supply
24 VDC (2.5 W typical consumption)
Dimensions
127.5 mm (depth) × 185 mm (height) × 59 mm (width)
High-Speed Performance: 12 Mbps data rate ensures real-time control for precision automation.
Easy Integration: Plug-and-play design with module bus and PROFIBUS-DP connectors (9-pin Sub-D) for quick setup.
Advanced Diagnostics: Built-in status monitoring for troubleshooting and predictive maintenance.
Legacy Support: Ideal for upgrading or repairing pre-2017 systems without replacing entire infrastructure.
Compact Design: Space-saving form factor suits tight industrial environments.
4. Application Areas and Case Studies
Industries:
Industrial automation (manufacturing, packaging)
Energy (power plants, renewable energy)
Process control (chemical, oil & gas)
Machinery (conveyor systems, robotics).
Case Study: A food processing plant used the CI854AK01 to connect 25 PROFIBUS-DP devices (sensors and valves) in a bottling line. The module’s dual-channel redundancy and 12 Mbps speed reduced communication latency by 40%, improving line efficiency and uptime.
5. Competitor Comparison
Compared to similar PROFIBUS-DP modules:
Faster Redundancy: Dual-channel architecture vs. single-channel alternatives.
Higher Data Rate: 12 Mbps (vs. 10 Mbps in some legacy models).
Simplified Configuration: Predefined PROFIBUS-DP/V1 profiles reduce setup time by 30%.
Legacy Compatibility: Direct replacement for ABB’s older interfaces (e.g., CI854A) without software changes.
3BSE030220R1 CI854AK01
6. Selection Recommendations
System Age: Use for pre-2017 systems; choose CI854BK01 (RoHS-compliant) for new installations.
Network Size: Verify support for up to 31 slaves (suitable for small to medium-scale networks).
Redundancy Needs: Opt for dual-channel configuration in critical processes (e.g., 24/7 manufacturing).
Compatibility: Ensure compatibility with ABB’s S800 I/O or AC800M systems (check firmware versions).
7. Precautions
RoHS Compliance: Not for new installations; use CI854BK01 (3BSE069449R1) for RoHS-compliant setups.
Temperature Management: Maintain operating temperature <55°C to avoid performance degradation.
Firmware Updates: Regularly update firmware via ABB’s System 800xA software for optimal security.
Maintenance: Inspect connectors and cables annually; replace faulty modules within 1-year warranty.
声明: Shanxi Xinyeda International Trade Co., Ltd. specializes in industrial automation solutions, including the ABB 3BSE030220R1 CI854AK01 and RoHS-compliant alternatives. Our inventory includes tested, genuine spare parts with 1-year warranties. For legacy system support or new projects, visit www.xydcontrol.com or contact us for tailored technical assistance.
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