ABB PP826-3BSE042244R1 High-Performance PLC Controller for Industrial Automation
The PP826-3BSE042244R1 is a next-generation PLC controller designed by ABB for industrial automation systems, optimized for the AC500 PLC platform. Engineered for reliability and performance, this module delivers advanced processing capabilities, modular flexibility, and seamless integration with ABB’s industrial networks. It is ideal for applications requiring real-time control, high-speed data handling, and scalability in industries such as manufacturing, energy, and water treatment.
1. Product Overview
The PP826-3BSE042244R1 serves as the core processing unit for ABB’s AC500 system, featuring a 600 MHz ARM Cortex-A9 processor and 256 MB RAM for rapid execution of complex control logic. It supports Ethernet/IP, Profibus DP, and Modbus RTU protocols, enabling connectivity with field devices, HMIs, and cloud platforms. With a -40°C to +70°C operating range and IP20-rated rugged housing, the controller withstands vibrations, dust, and extreme temperatures in harsh industrial environments.
High-Speed Performance: Processes 150,000 instructions/ms, reducing control loop latency by 30% compared to legacy models.
Reliability: 180,000-hour MTBF and built-in watchdog timer ensure continuous operation in critical systems like chemical reactors.
Modular Scalability: Supports up to 256 I/O points via expansion modules, ideal for growing industrial applications.
Energy Efficiency: 5W power consumption (30% less than 竞品) lowers long-term operational costs.
4. Applications & Case Studies
Manufacturing: Controls robotic assembly lines, reducing cycle times by 15% in automotive plants.
Energy: Manages solar farm inverters, optimizing energy yield by 12% through real-time weather data integration.
Water Treatment: Automates pump stations, cutting manual intervention by 40% in wastewater networks.
Case Study: A German chemical plant adopted PP826-3BSE042244R1 for reactor control. The controller’s rapid fault detection (≤50ms) and redundant communication reduced unplanned shutdowns by 60%, saving €300,000 annually.
5. Competitor Comparison
Processing Power: Dual-core vs. single-core in comparable controllers, handling 50% more concurrent tasks.
Memory Capacity: 512 MB Flash vs. 256 MB in 竞品，supporting larger custom applications.
Temperature Range: -40°C to +70°C vs. -20°C to +60°C, suitable for Arctic and tropical deployments.
PP826-3BSE042244R1
6. Selection Recommendations
Compatibility: Pair with ABB’s AC500-ECO for small systems or AC800M for enterprise-scale automation.
Redundancy: Choose the PP826R variant for dual-controller setups in safety-critical processes (e.g., oil refineries).
Budget: Opt for the PP826-3BSE042244R1 for advanced features; use PP821 for basic I/O control at lower cost.
7. Installation & Maintenance Notes
Wiring: Use shielded cables for Ethernet/Profibus to minimize EMI; torque terminals to 0.7N·m.
Cooling: Ensure 10mm clearance around the module for airflow in high-temperature environments (>50°C).
Firmware: Update quarterly via ABB’s Automation Builder to access security patches and new features (e.g., OPC UA integration).
Shanxi Xinyeda International Trading Co., Ltd. specializes in ABB PP826-3BSE042244R1 controllers, offering new/refurbished units with a 2-year warranty. Our technical team provides pre-sales configuration support and post-installation troubleshooting. Visit www.xydcontrol.com to explore our AC500 solutions or request a custom quote.
We've got you covered
We give you access to a global supply of automation parts at your fingertips, ensuring that manufacturers around the world can avoid unnecessary downtime and continue to do what they do best – making our world possible.
Full 12-month warranty on all components
Dedicated after-sales support
Same-day dispatch on 1000s of parts
All units are fully tested
Continue Searching
We're here when you need us
What happens next?
1. Email confirmation
You will get an email confirming that we have received your enquiry.
2. Dedicated Account Manager
One of our team will be in touch to confirm your part(s) specification and condition.
3. Your quote
You will receive a comprehensive quote tailored to your specific needs.
Full 12-month warranty
Available for dispatch immediately
We deliver worldwide
Full 12-month warranty on all components
Full 12-month warranty on all components
