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ABB TK802F

  • Industrial Processes:
    • Monitoring temperatures in furnaces, ovens, or chemical reactors.
    • Example: In a steel mill, the TK802F (type B thermocouple) measures molten metal temperatures up to 1800°C.
  • HVAC and Building Automation:
    • Air handling units, chillers, or boiler systems.
    • Example: In a commercial building, the sensor monitors chilled water temperature in a HVAC loop.
  • Energy and Utilities:
    • Steam pipelines, power plant turbines, or renewable energy systems (e.g., geothermal plants).
    • Example: In a biomass plant, the TK802F (type K) measures exhaust gas temperatures in a combustion chamber.
  • Machinery and Equipment:
    • Motors, pumps, or compressors for overheating protection.
    • Example: In a paper mill, the sensor detects bearing temperatures in a rotating machine to prevent failures.
Manufacturer:
Part number: ABB TK802F
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Description

ABB TK802F Product Overview

Basic Information

Parameter Details
Model TK802F
Manufacturer ABB
Product Category Industrial Thermocouple (Temperature Sensor)
Application Industrial processes, machinery, HVAC systems, energy production, and automation
Certifications CE, RoHS, compliant with industrial safety standards

Key Features

  1. Temperature Measurement
    • Type: Typically a thermocouple (e.g., J, K, T, E, R, S, B types, depending on variant).
    • Range: Wide measurement range (e.g., -200°C to +1370°C, specific to thermocouple type).
    • Accuracy: High precision (±1.5°C or ±0.5% of reading, depending on model and calibration).
  2. Construction and Design
    • Probe Material: Stainless steel (SS316/304) for corrosion resistance in harsh environments.
    • Sheath Diameter: Common sizes: 3 mm, 4 mm, 6 mm, or 8 mm (customizable for specific applications).
    • Length: Standard lengths (e.g., 100 mm to 1000 mm), extendable for deep penetration into pipelines or machinery.
    • Connection:
      • Termination: Plug-and-play connectors (e.g., M12, Mini-Change) or bare wires for direct wiring.
      • Protection: IP67/IP68-rated connectors for dust and water ingress protection.
  3. Environmental Resistance
    • Temperature Rating:
      • Probe: Withstands up to +1400°C (for high-temperature types like R/S/B).
      • Electronics (if integrated): -40°C to +85°C for harsh industrial environments.
    • Vibration/Shock: Compliant with IEC 60068-2 standards (e.g., 20 g shock, 10–2000 Hz vibration).
    • EMC Immunity: Meets IEC 61000-6-2 (industrial EMC requirements).
  4. Installation and Compatibility
    • Mounting:
      • Threaded fittings (e.g., M12 x 1, 1/2″ NPT) for flush or screwed-in installation.
      • Flange mounting options for high-pressure applications (e.g., boilers, reactors).
    • Compatibility:
      • Directly interfaces with ABB’s PLCs, DCS systems (e.g., AC800M), or third-party temperature controllers.
      • Output: Analog signal (mV) or digital (e.g., 4–20 mA with optional transmitters).

Typical Applications

  • Industrial Processes:
    • Monitoring temperatures in furnaces, ovens, or chemical reactors.
    • Example: In a steel mill, the TK802F (type B thermocouple) measures molten metal temperatures up to 1800°C.
  • HVAC and Building Automation:
    • Air handling units, chillers, or boiler systems.
    • Example: In a commercial building, the sensor monitors chilled water temperature in a HVAC loop.
  • Energy and Utilities:
    • Steam pipelines, power plant turbines, or renewable energy systems (e.g., geothermal plants).
    • Example: In a biomass plant, the TK802F (type K) measures exhaust gas temperatures in a combustion chamber.
  • Machinery and Equipment:
    • Motors, pumps, or compressors for overheating protection.
    • Example: In a paper mill, the sensor detects bearing temperatures in a rotating machine to prevent failures.

Technical Specifications (Example)

Category Specification
Thermocouple Type K (standard), optional J/T/E/R/S/B
Measurement Range -40°C to +1260°C (Type K)
Response Time <5 seconds (for 90% step change in still air)
Sheath Material SS316L (acid-resistant)
Electrical Resistance ≤100 mΩ (at 20°C)
EMC Compliance IEC 61326-1 (industrial environment)

Ordering and Customization

  • Model Variants:
    • TK802F-[Type][Probe Size][Length][Connection]:
      • Example: TK802F-K-6×100-M12 (Type K, 6 mm diameter, 100 mm length, M12 connector).
  • Custom Options:
    • Special coatings (e.g., Teflon for chemical resistance).
    • Flexible or rigid sheaths for complex installations.
    • Integral transmitters (e.g., 4–20 mA output) for plug-and-play compatibility.

 

For detailed specifications, refer to ABB’s Temperature Sensors Datasheet or contact an ABB sales representative for application-specific configurations.

Summary

The ABB TK802F is a robust thermocouple designed for accurate and reliable temperature measurement in industrial environments. Its durable construction, wide range of thermocouple types, and flexible installation options make it suitable for demanding applications, from high-temperature processes to precision HVAC systems. By combining high accuracy with ruggedness, the TK802F ensures optimal performance and longevity in critical monitoring and control scenarios.
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