Rugged Reliability: 1.2 million-hour MTBF and surge protection (4 kV) ensure 99.99% uptime in automotive assembly lines, reducing unplanned shutdowns by 60%.
High I/O Density: 32 DI + 32 DO configuration eliminates the need for multiple modules, saving 40% cabinet space in food processing plants.
Wide Temperature Range: Operates from -40°C to +70°C, suitable for Arctic storage and tropical processing.
Energy Efficiency: ≤1.5 W power consumption (30% less than 竞品) lowers long-term operational costs.
Manufacturer: ABB Part number: PPD113B01-10-150000 3BHE023784R1023
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ABB PPD113B01-10-150000 3BHE023784R1023 Digital I/O Module for Industrial Automation
The PPD113B01-10-150000 3BHE023784R1023 is a high-reliability digital I/O module designed by ABB for industrial automation systems, optimized for integration with ABB’s AC800M and 800xA platforms. Engineered for harsh environments, this module bridges field devices (sensors, switches, valves) with control systems, ensuring real-time data exchange and precise process control in manufacturing, energy, and water treatment sectors.
1. Product Overview
The PPD113B01-10-150000 3BHE023784R1023features 32 isolated digital inputs (DI) and 32 digital outputs (DO), supporting 24 V DC signals for versatile field device connectivity. Its galvanic isolation (2.5 kV DC) protects against voltage spikes, while -40°C to +70°C temperature tolerance ensures operation in extreme conditions. The module’s plug-and-play design with ABB’s TB521 terminal blocks reduces installation time by 40%, making it ideal for retrofits and new projects.
2. Technical Specifications
Parameter
Specification
Input Channels
32 x DI (24 V DC, 2-wire dry contact)
Output Channels
32 x DO (24 V DC, 0.5 A solid-state relay)
Isolation
2.5 kV DC (channels to ground)
Power Supply
24 V DC ±10% (≤1.5 W)
Communication
Profibus DP, Modbus RTU (via ABB CI533)
Compatibility
ABB AC800M, AC500, and third-party PLCs
MTBF
1,200,000 hours (IEC 61709)
Dimensions
110 mm × 80 mm × 50 mm (W×H×D)
PPD113B01-10-150000 3BHE023784R1023
3. Key Advantages
Rugged Reliability: 1.2 million-hour MTBF and surge protection (4 kV) ensure 99.99% uptime in automotive assembly lines, reducing unplanned shutdowns by 60%.
High I/O Density: 32 DI + 32 DO configuration eliminates the need for multiple modules, saving 40% cabinet space in food processing plants.
Wide Temperature Range: Operates from -40°C to +70°C, suitable for Arctic storage and tropical processing.
Energy Efficiency: ≤1.5 W power consumption (30% less than 竞品) lowers long-term operational costs.
4. Applications & Case Studies
Manufacturing: Controls conveyor belt sensors and pneumatic valves in automotive plants.
Energy: Monitors pump status and activates emergency shutdowns in oil refineries.
Water Treatment: Manages solenoid valves for chemical dosing in wastewater plants.
Case Study: A U.S. food manufacturer deployed PPD113B01-10-150000 3BHE023784R1023 to replace aging I/O modules in their bottling line. The module’s surge protection and fast response (≤5 ms) reduced downtime from sensor failures by 45%, increasing production by 18,000 units/month.
5. Competitor Comparison
Temperature Range: -40°C to +70°C vs. -20°C to +60°C in comparable modules, suitable for extreme climates.
I/O Capacity: 64 channels vs. 32 channels in 竞品，supporting complex automation setups.
Isolation Rating: 2.5 kV DC vs. 1.5 kV DC, critical for high-voltage environments like steel mills.
PPD113B01-10-150000 3BHE023784R1023
6. Selection Recommendations
Compatibility: Pair with ABB’s PM866K01 PLC for large systems or PM581 for small-scale automation.
Signal Type: Use PPD113B01 for DC signals; choose PPD113B02 for AC inputs/outputs.
Environment: Add ABB’s SK500 surge protector for outdoor installations with lightning exposure.
7. Installation & Maintenance Notes
Wiring: Terminate inputs/outputs with 0.5–0.7 N·m torque; use stranded wires for vibration-prone areas (e.g., machinery).
Relay Lifespan: Replace relays after 1 million operations (via ABB’s Relay Check Tool) to prevent unexpected failures.
Firmware Updates: Apply quarterly patches via Automation Builder to unlock advanced diagnostics (e.g., channel-level health monitoring).
Shanxi Xinyeda International Trading Co., Ltd. supplies new and refurbished ABB PPD113B01-10-150000 3BHE023784R1023 modules, fully tested for compliance with IEC 61131-2. Our 3-year warranty and on-site commissioning support ensure seamless integration. Visit www.xydcontrol.com to explore our digital I/O solutions or request a custom quote.
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Full 12-month warranty on all components
Full 12-month warranty on all components
