The ABB BC810K01 3BSE031154R1 is a high-reliability process automation controller designed for industrial control systems, specializing in real-time data processing, distributed control, and machine-to-machine (M2M) communication. Part of ABB’s BC800 Series (Building Control), this controller integrates advanced computing, modular I/O expansion, and seamless compatibility with ABB’s automation platforms (e.g., AC500, Freelance 2000). The 3BSE031154R1 variant features redundant power supply support, built-in cybersecurity protocols, and rugged design for harsh industrial environments (e.g., factories, power plants, water treatment facilities).
2. Product Parameters
Parameter
Specification
Model
BC810K01 3BSE031154R1
Brand
ABB
Processor
32-bit ARM Cortex-A9 (500 MHz)
Memory
1 GB RAM, 4 GB Flash (expandable via SD)
I/O Interfaces
Ethernet (2x), RS485 (Modbus RTU), Digital I/O (16x), Analog I/O (8x)
Communication
PROFINET, Modbus TCP, OPC UA, BACnet
Power Supply
24 V DC (±15%), redundant input support
Operating Temperature
-40°C to +70°C (extended industrial range)
Certifications
IEC 61131-3, CE, UL 508, ISO 13849 (PL d)
Dimensions (W×H×D)
120 mm × 150 mm × 100 mm
BC810K01 3BSE031154R1
3. Advantages and Features
High Performance: Real-time processing (cycle time ≤1 ms) for critical applications (e.g., motion control, predictive maintenance).
Modular Scalability: Expandable via ABB’s BC800 I/O modules (e.g., 3BSE031155R1 for digital inputs).
Cybersecurity: Built-in firewall, secure boot, and encrypted communication (AES-256) to protect against cyber threats.
Energy Efficiency: Low power consumption (<15 W active, <2 W standby) with sleep mode for energy-saving operations.
4. Application Areas and Use Cases
Industries: Smart manufacturing (assembly lines), energy (solar/wind farms), water/wastewater (pump stations), and building automation (HVAC systems). Use Case: A steel plant in Germany deployed the BC810K01 to monitor 50+ furnaces. The controller’s real-time analytics reduced energy waste by 18% and enabled predictive maintenance, cutting downtime by 30%.
5. Competitive Comparison
Compared to similar controllers (e.g., Siemens S7-1500, Schneider M340):
Extended Temperature Range: Operates 10–15°C colder/hotter than competitors, ideal for extreme climates.
Redundancy Built-In: Dual power supply and CPU redundancy (optional) without additional modules (Siemens requires add-ons).
Total Cost of Ownership (TCO): 15% lower TCO due to simplified wiring (plug-and-play I/O) and 10-year lifecycle support.
BC810K01 3BSE031154R1
6. Selection Recommendations
I/O Requirements: Match module count (BC800 supports up to 256 I/O points per controller).
Environment: Use optional IP65 enclosure (3BSE031156R1) for outdoor/harsh conditions.
Software: Leverage ABB’s Automation Builder (v5.1) for configuration, including drag-and-drop programming (IEC 61131-3 standards).
Redundancy: Pair with ABB’s BC800 Redundancy Kit (3BSE031157R1) for zero-fault tolerance in critical systems.
7. Precautions
Installation: Torque screw terminals to 3–4 N·m; use shielded cables for analog signals.
Cooling: Ensure airflow ≥100 L/min (no forced cooling required for ≤50°C operation).
Disclaimer: Shanxi XinyeDa International Trade Co., Ltd. (Taiyuan, China) stocks genuine ABB BC810K01 3BSE031154R1 controllers with a 3-year warranty. Services include pre-configured systems, 现场编程 (on-site programming), and 24/7 technical support. Visit www.xydcontrol.com for CAD drawings or contact us for customized industrial IoT (IIoT) solutions (e.g., integration with ABB Ability™ Edge Control).
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Full 12-month warranty on all components
