Name: SCYC51204 63912476 - XINYEDA
Brand: ABB
SKU: SCYC51204 63912476
Price: 2430.00 USD
Availability: InStock

Description

Product Overview

The ABB SCYC51204 63912476 is a high-reliability industrial communication cable assembly designed for ABB’s robotics and automation systems, serving as a critical link for transmitting power, signals, and data in harsh industrial environments. As part of ABB’s SCYC series of robotic cables, this model is engineered to withstand repeated motion, vibration, and chemical exposure, making it ideal for applications requiring durable connectivity in automated manufacturing cells, material handling systems, and robotic welding lines. The SCYC51204 63912476 features a shielded twisted-pair design with reinforced connectors, ensuring low electromagnetic interference (EMI) and signal integrity for real-time control signals in ABB’s IRC5 and OmniCore robot controllers.

Designed for compatibility with ABB’s IRB series robots (e.g., IRB 1200, IRB 6700), the SCYC51204 63912476 supports both power transmission (24 V DC) and high-speed data communication (EtherNet/IP, PROFINET), enabling seamless integration of robots with PLCs, HMIs, and SCADA systems. Its oil-resistant PVC jacket and flexible armor layer allow for a minimum bend radius of 10x cable diameter, accommodating tight robotic arm movements without compromising performance. Positioned as a rugged and flexible solution, this cable assembly reduces downtime by minimizing connection failures in high-cycle manufacturing environments, while its standardized design simplifies inventory management across global production sites.

Technical Specifications

Parameter Name	Parameter Value
Product Model	SCYC51204 63912476
Manufacturer	ABB
Product Type	Industrial Communication Cable Assembly
Cable Type	Shielded twisted-pair (STP), 4x2xAWG24
Voltage Rating	300 V DC (power cores), 50 V DC (signal cores)
Data Rate	Up to 1 Gbps (Ethernet), 12 Mbps (PROFINET)
Temperature Range	-30°C to +80°C (fixed installation)
Bend Radius	10x cable diameter (min. 50 mm)
Jacket Material	Oil-resistant PVC (RAL 9005 black)
Connector Type	M12x1 male/female (IP67-rated), 屏蔽金属外壳
Shielding	Aluminum foil + braided copper (90% coverage)
Length	5 meters (custom lengths available)

UNITROL 1005-0011 ECO 3BHE043576R0011

Main Features and Advantages

Robust Design for Demanding Environments

The SCYC51204 63912476 is built to endure the rigors of industrial robotics, with a 30-million-bend lifecycle tested to IEC 60228 standards. Its dual shielding (aluminum foil + copper braid) provides EMI/RFI protection up to 100 MHz, critical for maintaining signal clarity in noisy environments like automotive welding shops, where high-power actuators and transformers generate significant electromagnetic interference. The IP67-rated M12 connectors with locking mechanisms prevent accidental disconnections during robot movement, while the cable’s UV-resistant jacket ensures longevity in outdoor or exposed installations.

High-Speed Data and Power Integration

This cable assembly combines power and data transmission in a single bundle, reducing cable clutter and installation time by 40% compared to separate wiring solutions. The power cores (2×24 AWG) support up to 5 A continuous current for robot actuators, while the signal cores (2×26 AWG) enable real-time communication of position feedback and control commands. In a collaborative robot (cobot) cell, the SCYC51204 63912476 transmits force feedback data from the robot’s end-effector to the PLC within 1 ms, enabling safe human-robot interaction and precise assembly operations.

Easy Installation and Maintenance

The SCYC51204 63912476 features color-coded cores and pre-labeled connectors for quick identification during installation, minimizing wiring errors. Its compatibility with ABB’s RobotStudio® software allows engineers to simulate cable routing and stress points, optimizing robot motion paths to avoid excessive wear. For maintenance, the modular connector design enables field replacement without specialized tools, reducing mean time to repair (MTTR) to under 15 minutes in the event of a connector failure.

Application Field

The ABB SCYC51204 63912476 is essential in industries where reliable robotic connectivity is non-negotiable:

Automotive Manufacturing: Used in body-in-white assembly lines to connect spot welding robots (e.g., IRB 7600) with welding guns and PLCs, ensuring synchronized movement and current delivery for high-quality welds. The cable’s flexibility allows it to traverse robot articulations with minimal stress, even in high-temperature environments near oven zones.
Electronics Assembly: Supports pick-and-place robots (e.g., IRB 910INV) in semiconductor factories, transmitting ultra-low-voltage signals (3.3 V DC) for delicate component handling. The cable’s low capacitance (≤50 pF/m) prevents signal distortion in high-frequency applications like RFID tag programming.
Food and Beverage: Installed in robotic packaging lines (e.g., IRB 360 FlexPicker) to connect delta robots with vision systems and grippers. The FDA-compliant jacket material resists cleaning agents (e.g., caustic soda), ensuring hygiene in dairy and pharmaceutical packaging environments.
Aerospace Composite Manufacturing: Used in automated fiber placement (AFP) robots to transmit power and control signals to precision actuators, enabling layup of carbon fiber composites with sub-millimeter accuracy. The cable’s resistance to chemical solvents (e.g., acetone) is critical in composite curing chambers.
5SHX1445H0002 3BHL000387P0101

Installation and Maintenance

Pre-installation preparation: Route the SCYC51204 63912476 through ABB’s cable carrier systems (e.g., PolyChain GS) to protect against abrasion and ensure smooth movement. Use cable ties (nylon, UV-resistant) to secure the cable at 300 mm intervals along the robot arm, avoiding sharp bends or kinks. Verify connector compatibility by matching the M12 pinout (e.g., A-coding for Ethernet) with the robot controller’s interface, and ground the shielded jacket to the robot’s chassis using a dedicated grounding lug.

Maintenance recommendations: Inspect the cable for signs of wear (e.g., frayed jacket, corroded connectors) during monthly preventive maintenance. Use a digital multimeter to test continuity of power and signal cores, replacing the cable if resistance exceeds 0.5 Ω or capacitance deviates by >10% from nominal values. In high-dust environments, clean the connectors with isopropyl alcohol and a lint-free cloth to remove debris that could cause contact failure. Every 12 months, lubricate the M12 locking mechanisms with silicone grease to ensure easy mating and unmating.

Product Guarantee

ABB stands behind the SCYC51204 63912476 with a 3-year warranty, covering defects in materials, shielding integrity, and connector performance. ABB’s global Robot Care Services team provides 24/7 technical support for cable routing, troubleshooting, and replacement, with guaranteed next-business-day delivery of spare cables for critical applications. The cable undergoes rigorous testing, including 1,000-hour salt spray tests and 10,000-cycle bend tests, to ensure compliance with ISO 14644-1 (cleanroom) and IEC 60068-2-6 (vibration) standards. For customers requiring traceability, ABB offers cable serialization and certification reports, documenting manufacturing dates, test results, and material compliance with RoHS and REACH regulations. By combining durability, high-performance connectivity, and ABB’s industry-leading support, the SCYC51204 63912476 delivers unmatched reliability as the backbone of industrial robotic systems.

Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.

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