The ABB TVOC-2-240 3BHE025541R0101 is a high-performance arc monitoring relay designed for critical industrial applications, ensuring rapid detection and mitigation of arc faults in electrical systems. As part of ABB’s advanced TVOC series, the TVOC-2-240 combines cutting-edge technology with robust construction to protect personnel, equipment, and processes from the catastrophic effects of arc flash incidents. Its modular design and versatile communication capabilities make it suitable for a wide range of industries, including power generation, manufacturing, and petrochemicals.
2. Technical Specifications
Parameter
Specification
Voltage Input
100–240 V AC/DC ±10%
Current Consumption
≤1.5 W
Response Time
<1 ms (arc detection to breaker trip)
Communication Protocols
Modbus RTU, Profibus DP, Ethernet/IP
Optical Sensors Supported
Up to 30 (via expansion modules)
Operating Temperature
-25°C to +55°C
防护等级
IP20 (front panel), IP54 (with enclosure)
Certifications
CE, UL, CSA, IEC 61641 (arc flash protection)
TVOC-2-240
3. Key Advantages and Features
Rapid Arc Detection: The TVOC-2-240 detects arc faults in milliseconds, significantly reducing damage compared to traditional protection systems.
Modular Architecture: Supports hot-swappable modules for easy maintenance and scalability, with up to 30 optical sensors per system.
Dual-Channel Protection: Combines light and current detection for enhanced reliability, minimizing false alarms.
Remote Monitoring: Enables real-time status updates and diagnostics via integrated HMI or network interfaces.
Energy Efficiency: Low power consumption (≤1.5 W) reduces operational costs in long-term use.
4. Application Areas and Case Studies
The TVOC-2-240 excels in:
Power Generation: Protecting switchgear, transformers, and motor control centers.
Manufacturing: Preventing arc faults in high-voltage equipment and robotic systems.
Petrochemical: Ensuring safety in explosive environments through SIL-2 certification.
Case Study: A steel mill in Germany reduced downtime by 20% after integrating the TVOC-2-240 into its rolling mill control system. The system’s rapid fault detection and precise zone selectivity minimized damage during an arc incident, saving over €500,000 in repair costs annually.
5. Competitive Comparison
Compared to similar arc monitoring solutions, the TVOC-2-240 offers:
Superior Scalability: Supports 50% more sensors than most competitors, ideal for large-scale installations.
Faster Response: <1 ms trip time vs. typical 5–10 ms in legacy systems.
Cost-Effective Design: Reduced hardware requirements due to integrated communication modules.
TVOC-2-240
6. Selection Recommendations
Compatibility: Verify PLC and breaker compatibility using ABB’s system manuals.
Environmental Conditions: Ensure the operating temperature range (-25°C to +55°C) matches your facility’s requirements.
Future Expansion: Plan for scalability by selecting models with expansion slots for additional sensors.
7. Precautions
Installation: Follow ESD protection guidelines and secure all connections to prevent signal interference.
Calibration: Regularly test sensors and update firmware to maintain optimal performance.
Ventilation: Ensure adequate airflow in enclosed cabinets to prevent overheating.
Safety Compliance: Adhere to local arc flash safety standards (e.g., NFPA 70E) during installation and maintenance.
Shanxi Xinye Da International Trade Co., Ltd. is your trusted partner for ABB TVOC-2-240 3BHE025541R0101 and other automation spare parts. Visit www.xydcontrol.com or contact us for sales and technical support.
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