High-Power Control: Optimized for MV applications, delivering reliable switching for industrial drives, energy storage systems, and power distribution grids.
Modular Design: Hot-swap capability reduces downtime, while standardized interfaces simplify maintenance and upgrades.
Wide Environmental Tolerance: Operates in extreme temperatures (+5°C to +55°C) and withstands vibrations, ensuring durability in challenging settings.
Advanced Diagnostics: Real-time fault logging and predictive maintenance features enhance system safety and efficiency.
Energy Efficiency: Low power consumption (<5W) combined with high-frequency switching (52 Hz output) minimizes operational costs.
The ABB XVC517AE02 3BHB004744R0002is a high-reliability gate driver unit designed for medium-voltage (MV) industrial applications, particularly within ABB’s AC 800M DCS (Distributed Control System) framework. As a critical component for power electronics systems, this module provides precise control and monitoring of high-voltage devices such as IGCTs (Integrated Gate-Commutated Thyristors) or thyristors, ensuring stable operation in harsh industrial environments. The XVC517AE02 3BHB004744R0002 features a modular design with 2 Ethernet channels for seamless integration into distributed control networks, supporting real-time communication and diagnostics. Built with a rugged aluminum casing, it operates within a wide temperature range (+5°C to +55°C) and meets IP20 standards for DIN rail mounting. Its MPC860 processor (24 MHz clock) and 36 MB memory enable efficient signal processing, making it ideal for applications requiring high-power switching and fault protection.
2. Technical Specifications
Parameter
Specification
Type
MV Gate Driver Unit (DCS Module)
Brand
ABB
Model
XVC517AE02 3BHB004744R0002
Series
AC 800M
Voltage
24 V DC (supporting 2560 V dielectric testing)
Processor
MPC860 (24 MHz)
Memory
36 MB
Communication
2 Ethernet channels
Temperature Range
+5°C to +55°C (operational)
Mounting
DIN rail (IP20)
Redundancy
Fault detection and redundant protection
Internal Battery
3.6 V lithium (backup for data retention)
Weight
0.35 kg (net)
XVC517AE02 3BHB004744R0002
3. Advantages and Features
High-Power Control: Optimized for MV applications, delivering reliable switching for industrial drives, energy storage systems, and power distribution grids.
Modular Design: Hot-swap capability reduces downtime, while standardized interfaces simplify maintenance and upgrades.
Wide Environmental Tolerance: Operates in extreme temperatures (+5°C to +55°C) and withstands vibrations, ensuring durability in challenging settings.
Advanced Diagnostics: Real-time fault logging and predictive maintenance features enhance system safety and efficiency.
Energy Efficiency: Low power consumption (<5W) combined with high-frequency switching (52 Hz output) minimizes operational costs.
4. Application Areas and Use Cases
Industries:
Energy (power plants, renewable energy integration)
Manufacturing (heavy machinery, motor drives)
Oil and gas (pump systems, compressor controls)
Transportation (railway power conversion)
Case Study: A German industrial complex deployed the XVC517AE02 3BHB004744R0002 in its MV motor drive system. The module’s precise gate control reduced harmonic distortion by 20%, improving motor lifespan and energy efficiency. Its redundant protection mechanisms also eliminated unplanned shutdowns, saving over €50,000 annually in maintenance costs.
5. Competitive Comparison
Compared to similar MV gate driver units:
Superior Integration: Native compatibility with ABB’s AC 800M DCS reduces configuration complexity (vs. generic third-party modules).
Extended Temperature Range: Operates reliably in higher temperatures (+55°C max) compared to standard units (typically +50°C).
Diagnostic Depth: Built-in error logging and Ethernet connectivity enable proactive maintenance, outperforming modules with basic fault alerts.
XVC517AE02 3BHB004744R0002
6. Selection Recommendations
System Compatibility: Ensure compatibility with ABB’s AC 800M series or MV-GDR platforms.
Environment: Match operational temperature (+5°C to +55°C) and vibration requirements.
Functionality: Verify Ethernet channel needs (2 channels standard for distributed control).
Budget: Balance upfront cost (≈€1,200–€1,800) with long-term savings from reduced downtime and energy efficiency.
7. Installation and Maintenance Notes
Safety: Disconnect power before installation; follow ESD precautions.
Mounting: Secure via DIN rail (IP20) in a dust-free environment.
Power Supply: Use stable 24 V DC with surge protection.
Firmware: Update regularly via ABB’s official tools for optimal performance.
Testing: Conduct dielectric tests (500 V AC) during commissioning and annual inspections.
声明: Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for ABB XVC517AE02 3BHB004744R0002 and other automation spare parts. We provide global sourcing, technical support, and comprehensive maintenance solutions. Visit our website www.xydcontrol.com or contact us for customized industrial automation services.
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Full 12-month warranty on all components
Full 12-month warranty on all components
