Multi-Protocol Integration: Supports EGD, UDP/IP, and legacy serial protocols (RS-232/422/485) for hybrid network environments.
Real-Time Data Flow: Transmits high-fidelity vibration and process data to SCADA, DCS, and predictive analytics platforms.
Plug-and-Play Compatibility: Works with BENTLY 3500 Series monitors and sensors, reducing configuration complexity.
Industrial Hardening: Rugged design for EMI/EMC immunity and compliance with API 670 safety standards.
Remote Management: Web-based interface for firmware updates and diagnostics.
Manufacturer: Bently Nevada Part number: 3500/91 190782-01
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BENTLY NEVADA 3500/91 190782-01 EGD Communication Gateway Module
1. Product Description The BENTLY NEVADA 3500/91 190782-01 is an Ethernet Global Data (EGD) communication gateway module designed for seamless integration of BENTLY 3500 Series machinery health monitoring systems with industrial control networks. This module enables real-time transmission of critical machine data, including vibration, temperature, and speed measurements, to compatible controllers such as GE Mark*Vie systems. Supporting protocols like EGD v2.01 and Ethernet UDP/IP, it ensures fast response times (<10 ms) for process control applications. The module adheres to IEEE 802.3 standards for 10Base-T/100Base-TX connectivity and is hot-swappable for maintenance flexibility.
2. Technical Specifications
Parameter
Specification
Model
3500/91 190782-01
Protocol Support
EGD v2.01, Ethernet UDP/IP
Ethernet Standards
IEEE 802.3 (10Base-T/100Base-TX)
Voltage Range
100–240 VAC (via 3500 Rack)
Operating Temperature
-30°C to +65°C
Rack Space
1 front slot (main module) + 1 rear slot (I/O)
Data Update Rate
10 ms typical
Redundancy
Single or triple modular (TMR)
Weight
0.8 kg
BENTLY 3500/91 190782-01
3. Advantages and Features
Multi-Protocol Integration: Supports EGD, UDP/IP, and legacy serial protocols (RS-232/422/485) for hybrid network environments.
Real-Time Data Flow: Transmits high-fidelity vibration and process data to SCADA, DCS, and predictive analytics platforms.
Plug-and-Play Compatibility: Works with BENTLY 3500 Series monitors and sensors, reducing configuration complexity.
Industrial Hardening: Rugged design for EMI/EMC immunity and compliance with API 670 safety standards.
Remote Management: Web-based interface for firmware updates and diagnostics.
4. Application Areas and Use Cases Industry Applications:
Power Generation: Gas turbine condition monitoring integration with plant DCS.
Oil & Gas: Compressor vibration data transmission to upstream control systems.
Manufacturing: Machine health analytics for predictive maintenance in automotive assembly lines.
Case Study: A European power plant reduced turbine downtime by 15% by deploying the 3500/91 to stream real-time vibration data to its GE Mark*VIe controller, enabling proactive maintenance scheduling.
5. Competitor Comparison
Protocol Flexibility: Uniquely combines EGD, UDP/IP, and serial protocols in a single module, eliminating the need for external gateways.
Response Time: 10 ms update rate outperforms legacy solutions, critical for fast-acting control systems.
Rack Integration: Optimized for BENTLY 3500 Series, ensuring zero latency between monitoring and control layers.
BENTLY 3500/91 190782-01
6. Selection Recommendations
Replacement Note: The 3500/91M 190782-01 is the recommended successor with enhanced firmware and broader protocol support.
Network Requirements: Ensure IEEE 802.3 compliance and sufficient bandwidth for high-channel-count installations.
Redundancy: Implement TMR configurations for safety-critical applications (e.g., offshore platforms).
7. Precautions
Software Compatibility: Use 3500 Rack Configuration Software v3.7+ and TDI Firmware v1.2+ for full functionality.
Physical Installation: Maintain proper airflow in the rack and secure Ethernet cabling to prevent signal degradation.
Legacy Systems: Plan migration to the 3500/91M if integrating with newer GE Mark*VIe controllers.
山西鑫业达国际贸易有限公司 offers BENTLY NEVADA 3500/91 190782-01 and automation solutions. Visit www.xydcontrol.com for technical support and product details.
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