BENTLY 3500/22M 138607-01 Transient Data Interface Module
Product Description The BENTLY 3500/22M 138607-01 is a high-performance transient data interface module designed for the 3500 Series Machinery Protection System. It serves as a critical link between the 3500 monitoring system and compatible software such as System 1 Condition Monitoring Software, enabling real-time data collection, analysis, and remote configuration. This module supports both steady-state and high-resolution transient waveform recording, making it ideal for vibration analysis, fault detection, and predictive maintenance in rotating machinery.
Key Features:
Combines the functions of a 3500/20 Rack Interface Module (RIM) and a communication processor (e.g., TDXNet).
Supports 10BASE-T/100BASE-TX Ethernet and optional 100BASE-FX fiber-optic connectivity for flexible data transmission.
Rugged design with IP67-rated housing ensures reliable operation in harsh industrial environments.
Product Parameters
Parameter
Specification
Input Signal Range
-10 V DC to +10 V DC
Power Supply
24 V DC (dual redundancy optional)
Power Consumption
10.5 W
Ethernet Compatibility
10BASE-T/100BASE-TX (auto-sensing)
USB Interface
USB-B (requires separate cable purchase)
Data Storage
16 MB for transient data
Operating Temperature
-30°C to +65°C (-22°F to 149°F)
Dimensions (HxWxD)
9.5 x 6.7 x 2.2 inches
Weight
0.82 kg (1.81 lbs)
Advantages and Features
Integrated Functionality:
Combines RIM and communication processor roles, reducing system complexity and costs.
Captures transient data with millisecond precision for detailed waveform analysis.
Flexible Connectivity:
Supports both copper and fiber-optic Ethernet for EMI-sensitive environments.
Enables seamless integration with System 1 Software for advanced diagnostics.
Reliability:
IP67-rated design protects against dust, moisture, and extreme temperatures.
LED indicators provide real-time status monitoring for system health and data transmission.
Scalability:
Stores up to 16 MB of transient data and supports up to 48 channels for comprehensive machinery analysis.
Application Areas and Use Cases
Industries: Power generation (turbines, generators), oil and gas (compressors, pumps), manufacturing, and pulp/paper.
Key Applications:
Early detection of machinery faults (e.g., bearing damage, misalignment).
Real-time vibration analysis and predictive maintenance.
Remote monitoring of rotating equipment in critical infrastructure.
Case Study: A petrochemical plant in the Middle East reduced downtime by 30% using the BENTLY 3500/22M 138607-01 to monitor centrifugal pumps. The module’s transient data analysis identified cavitation issues before they escalated, preventing costly repairs.
Competitive Comparison
Compared to legacy communication processors, the 3500/22M 138607-01 offers:
Higher Integration: Eliminates external components, reducing installation space and complexity.
Improved Data Resolution: Supports high-speed transient recording up to 20 kHz for detailed waveform analysis.
Cost Efficiency: Combines multiple functions into a single module, lowering procurement and maintenance costs.
Selection Recommendations
Functionality: Choose 138607-01 for standard Ethernet connectivity. Opt for fiber-optic variants (e.g., 288055-02) for EMI-sensitive environments.
Compatibility: Ensure compatibility with your 3500 rack configuration and software (e.g., System 1).
Budget: Consider bulk discounts for large-scale deployments.
Precautions
Installation:
Mount in slot 1 of the 3500 rack, adjacent to power supplies.
Use a 2-pin connector for SignalCommand integration and proper grounding.
Maintenance:
Regularly update firmware to access new features and bug fixes.
Monitor LED indicators for system status and data transmission errors.
Safety:
Disconnect power before replacing the module to avoid electrical hazards.
Shanxi XinyeDa International Trade Co., Ltd. is your trusted partner for BENTLY 3500/22M 138607-01 and other automation spare parts. Visit our website www.xydcontrol.com or contact us for sales and technical support.
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Full 12-month warranty on all components
Full 12-month warranty on all components
