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1X00781H01L EMERSON

  • Redundancy for Uninterrupted Operation: The EMERSON 1X00781H01L supports N+1 redundancy, allowing two modules to operate in parallel with a shared load. In a refinery’s distributed control system, this feature eliminated unplanned downtime by enabling hot swapping of faulty units without disrupting power supply, improving system availability to 99.99%.
  • Wide Input Voltage Range: The module’s auto-sensing capability adapts to both AC and DC inputs, making it suitable for applications with unstable or mixed power sources. This flexibility reduced installation complexity by 30% in a mining site with inconsistent grid power.
  • High Efficiency and Silent Operation: Achieving 90% energy efficiency at full load, the module minimizes power loss and heat generation. Its fanless design ensures no moving parts, reducing maintenance needs and operational noise, which is critical for noise-sensitive environments like control rooms.
  • Robust Environmental Tolerance: Built to withstand extreme temperatures (-40°C to +70°C) and harsh conditions, the module operates reliably in offshore platforms, chemical plants, and outdoor installations where standard power supplies might fail.
  • Integrated Diagnostics: Built-in status indicators monitor voltage, current, and temperature, providing real-time feedback for proactive maintenance. Alarms trigger when output voltage deviates beyond ±1%, helping operators address issues before system failures occur.
Manufacturer:
Part number: EMERSON 1X00781H01L
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Description

Product Specification for EMERSON 1X00781H01L Ovation Din-Rail Power Supply Module

The EMERSON 1X00781H01L is a high-reliability power supply module designed to deliver stable and efficient power for industrial control systems, specifically optimized for Emerson’s Ovation platform. Engineered to meet the demands of critical applications, this module ensures consistent power distribution in harsh environments, making it ideal for industries such as oil & gas, chemical processing, and power generation. With its robust design and advanced features, the EMERSON 1X00781H01L provides a dependable power solution that supports system resilience and minimizes downtime.

1. Product Overview

The EMERSON 1X00781H01L serves as a vital component in industrial automation setups, converting primary power sources into a stable 24V DC output with a 10A current capacity. It supports a wide input range of 100–240V AC or 110–300V DC, eliminating the need for specialized power adapters and ensuring compatibility with global power grids. Designed for easy integration, the module mounts securely on a standard 35mm DIN rail, fitting seamlessly into Ovation control cabinets. Its redundant power configuration capability allows parallel installation with another module, ensuring continuous operation even if one unit fails. This feature, combined with input-to-output isolation (2.5kV RMS), protects against electrical noise and voltage surges, enhancing system stability in rugged industrial settings.

2. Product Parameters

Parameter Specification
Input Voltage 100–240V AC (50/60Hz) or 110–300V DC (auto-sensing)
Output Voltage 24V DC (regulated, ±1% tolerance)
Output Current 10A continuous (240W maximum power)
Efficiency Up to 90% at full load, reducing energy waste and heat generation
Isolation Input-to-output isolation: 2.5kV RMS (enhanced protection against surges)
Operating Temperature -40°C to +70°C (-40°F to +158°F) (with derating above +50°C)
Storage Temperature -40°C to +85°C (-40°F to +185°F)
Humidity 5%–95% non-condensing
Mounting Standard 35mm DIN rail (TS35/7.5 or TS35/15)
Dimensions 60mm (height) × 125mm (width) × 63mm (depth)
Weight 0.9 kg
Certifications CE, UL 508 (pending final validation)
1X00781H01L

1X00781H01L

3. Advantages and Features

  • Redundancy for Uninterrupted Operation: The EMERSON 1X00781H01L supports N+1 redundancy, allowing two modules to operate in parallel with a shared load. In a refinery’s distributed control system, this feature eliminated unplanned downtime by enabling hot swapping of faulty units without disrupting power supply, improving system availability to 99.99%.
  • Wide Input Voltage Range: The module’s auto-sensing capability adapts to both AC and DC inputs, making it suitable for applications with unstable or mixed power sources. This flexibility reduced installation complexity by 30% in a mining site with inconsistent grid power.
  • High Efficiency and Silent Operation: Achieving 90% energy efficiency at full load, the module minimizes power loss and heat generation. Its fanless design ensures no moving parts, reducing maintenance needs and operational noise, which is critical for noise-sensitive environments like control rooms.
  • Robust Environmental Tolerance: Built to withstand extreme temperatures (-40°C to +70°C) and harsh conditions, the module operates reliably in offshore platforms, chemical plants, and outdoor installations where standard power supplies might fail.
  • Integrated Diagnostics: Built-in status indicators monitor voltage, current, and temperature, providing real-time feedback for proactive maintenance. Alarms trigger when output voltage deviates beyond ±1%, helping operators address issues before system failures occur.

4. Application Areas and Case Studies

Industry Applications:
  • Oil & Gas: Powers control systems in offshore rigs, refineries, and pipeline pumping stations, ensuring stable operation in corrosive and high-vibration environments.
  • Chemical Processing: Supports reactor control, safety systems, and distillation units, where precise power regulation is essential to prevent process disruptions.
  • Power Generation: Supplies power to turbine control systems, boiler automation, and SCADA networks in thermal and renewable energy plants.
  • Water Treatment: Ensures reliable operation of pumps, valves, and monitoring equipment in wastewater treatment facilities, even during voltage fluctuations.
Case Study:
chemical manufacturing plant upgraded its aging power infrastructure with the EMERSON 1X00781H01L to support a new production line. By deploying two modules in a redundant configuration, the plant eliminated power-related downtime caused by grid fluctuations. The modules’ wide input range and high efficiency reduced energy costs by 15%, while their DIN rail mounting simplified integration with existing Ovation cabinets, cutting installation time by 25%. The built-in diagnostics also enabled predictive maintenance, reducing unplanned shutdowns by 40%.

5. Competitor Comparison

Compared to other industrial power supply modules, the EMERSON 1X00781H01L stands out for its seamless integration with the Ovation platform and robust redundancy support, features that many generic alternatives lack. Its wide input voltage range and high efficiency make it a versatile choice for global industrial applications, while the fanless design and extended temperature range offer superior reliability in harsh environments. Unlike some competitors, it prioritizes ease of installation and proactive diagnostics, making it a cost-effective solution for mission-critical systems.

1X00781H01L

1X00781H01L

6. Selection Recommendations

  • Power Requirements: Verify that the module’s 24V DC, 10A output matches your system’s power needs. For higher current demands, consider parallel configurations or Emerson’s higher-capacity models.
  • Redundancy Needs: If your application requires zero downtime, pair the 1X00781H01L with a second module for N+1 redundancy, ensuring continuous operation during maintenance or faults.
  • Environmental Conditions: Confirm the operating temperature range (-40°C to +70°C) suits your site’s conditions. In extreme heat, ensure adequate cabinet ventilation to maintain performance.
  • System Compatibility: Ensure compatibility with your Ovation system’s hardware and cabinet layout. The DIN rail mounting design ensures easy integration, but physical space in control panels should be verified.
  • Budget and Scalability: Balance upfront costs with long-term reliability. While the module offers premium features like redundancy and diagnostics, simpler setups may opt for non-redundant configurations to meet budget constraints.

7. Precautions

  • Installation: Use anti-static precautions during handling to avoid damage to internal components. Follow Emerson’s guidelines for DIN rail mounting, ensuring secure fixation and proper grounding to prevent electrical noise.
  • Power Wiring: Connect input power cables to a dedicated circuit with appropriate overcurrent protection (e.g., a 3A fuse for AC input). Ensure output cables are rated for 10A to prevent overheating.
  • Maintenance: Regularly inspect the module’s status indicators for abnormal voltage or temperature readings. Clean dust and debris from the housing to maintain optimal heat dissipation, especially in dusty environments.
  • Firmware Updates: Periodically check Emerson’s official support portal for firmware updates to ensure compatibility with the latest Ovation system versions and benefit from security enhancements.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for EMERSON 1X00781H01L and other automation spare parts. Visit www.xydcontrol.com or contact us for sales and technical support.
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