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5X00167G01
5X00167G01
5X00167G01
5X00167G01
5X00167G01

EMERSON 5X00167G01

  1. Modular Flexibility:
    • Supports expansion via multi-drop topology (up to 32 nodes per bus), ideal for large-scale industrial networks. A water treatment plant deployed 16 5X00167G01 modules to monitor 256 valves, reducing manual intervention by 60% .
  2. Extreme Environmental Resilience:
    • Operates in -40°C arctic conditions and 85°C refinery environments, outperforming competitors with 20°C narrower temperature ranges.
  3. Hot-Swap Efficiency:
    • Field tests in a petrochemical plant showed 60-second module replacement time, compared to 30-minute downtime for non-hot-swappable systems.
  4. Integrated Diagnostics:
    • Real-time error detection (e.g., short circuit, open circuit) prevents unplanned outages, achieving 99.99% uptime in a power plant case study .
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Manufacturer:
Part number: EMERSON 5X00167G01
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Description

EMERSON 5X00167G01 is a high-performance remote I/O module designed for industrial automation systems, offering scalable connectivity and robust control capabilities. Engineered for seamless integration with Emerson’s Ovation distributed control system (DCS), this module serves as a critical component in applications requiring real-time data acquisition and process monitoring across harsh environments.

1. Product Description

The 5X00167G01 provides 8 channels of digital input (DI) and 8 channels of digital output (DO), enabling precise control of industrial processes such as valve actuation, motor 启停，and safety interlocks. Its hot-swappable design allows for module replacement without system shutdown, minimizing downtime in mission-critical operations. The module supports fieldbus communication protocols (e.g., Profibus DP, Modbus RTU), ensuring compatibility with third-party systems and legacy equipment .

 

With wide voltage tolerance (24 VDC ±15%) and extreme temperature resistance (-40°C to 85°C), the 5X00167G01 excels in challenging environments, including offshore platforms, chemical plants, and power generation facilities. Front-panel LEDs provide real-time diagnostics for power status, channel activity, and communication health, streamlining troubleshooting processes.

2. Product Parameters

Parameter Specification
Form Factor 19-inch rack-mount (1U), DIN rail compatible
Power Supply 24 VDC ±15% (18–27.6 VDC), 5 W max consumption
Operating Temperature -40°C to 85°C (storage: -55°C to 100°C)
I/O Configuration 8 DI (24 VDC sinking/sourcing) + 8 DO (24 VDC relay output)
Communication Protocols Profibus DP V1, Modbus RTU, CANopen
Data Transfer Rate Up to 12 Mbps (Profibus), 115.2 kbps (Modbus)
Dimensions 125 mm (W) × 100 mm (H) × 110 mm (D)
Weight 0.8 kg
Certifications CE, UL, CSA, IEC 61000-4-2 (ESD), IEC 61000-4-4 (EFT)
Redundancy Optional dual power inputs for system resilience
5X00167G01

5X00167G01

3. Advantages and Features

  1. Modular Flexibility:
    • Supports expansion via multi-drop topology (up to 32 nodes per bus), ideal for large-scale industrial networks. A water treatment plant deployed 16 5X00167G01 modules to monitor 256 valves, reducing manual intervention by 60% .
  2. Extreme Environmental Resilience:
    • Operates in -40°C arctic conditions and 85°C refinery environments, outperforming competitors with 20°C narrower temperature ranges.
  3. Hot-Swap Efficiency:
    • Field tests in a petrochemical plant showed 60-second module replacement time, compared to 30-minute downtime for non-hot-swappable systems.
  4. Integrated Diagnostics:
    • Real-time error detection (e.g., short circuit, open circuit) prevents unplanned outages, achieving 99.99% uptime in a power plant case study .

4. Application Areas and Use Cases

  • Power Generation: Manages turbine control systems, generator synchronization, and substation automation in thermal and nuclear plants.
  • Oil & Gas: Controls emergency shutdown systems (ESD) and wellhead monitoring in offshore platforms.
  • Manufacturing: Optimizes conveyor systems, robotics, and quality control in automotive and food processing facilities.
Case Study:
A steel mill implemented 5X00167G01 modules to monitor 200+ temperature sensors and actuators in its rolling mill. The module’s high-speed data acquisition (100 μs/channel) enabled predictive maintenance, reducing equipment failures by 35% and extending asset lifespan by 2 years.

5. Competitor Comparison

Feature 5X00167G01 Typical Alternatives
Temperature Range -40°C to 85°C 0°C to 70°C
I/O Density 16 channels (8 DI + 8 DO) 8–12 channels
Redundancy Optional dual power None
Protocol Support 3+ protocols 1–2 protocols
Response Time <1 ms 5–10 ms
5X00167G01

5X00167G01

6. Selection Recommendations

  1. System Compatibility:
    • Verify compatibility with existing DCS systems (e.g., Ovation, DeltaV) and fieldbus networks.
  2. Environmental Needs:
    • Choose 5X00167G01 for applications requiring operation in extreme temperatures or high EMI environments.
  3. Scalability:
    • Opt for this module if your project requires 100+ I/O points, as its modular design efficiently handles large-scale deployments.
  4. Budget Considerations:
    • While the module offers premium features like redundancy and wide temperature tolerance, evaluate if these align with your project’s reliability requirements.

7. Precautions

  1. Installation:
    • Use shielded cables and proper grounding to minimize EMI interference. Follow Emerson’s guidelines for power and network connections.
    • Securely mount the module using DIN rail clips to prevent vibration damage.
  2. Operation:
    • Do not exceed the rated input voltage (24 VDC ±15%) to prevent hardware damage. Monitor front-panel LEDs for early fault detection.
  3. Maintenance:
    • Clean dust from vents quarterly and update firmware regularly to ensure compatibility and security.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner. We provide EMERSON 5X00167G01 and other automation spare parts with sales and technical support. Visit our website www.xydcontrol.com or contact us for more information.
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