EMERSON 5X00225G01

1. Product Description

2. Product Parameters

Parameter	Specification
Form Factor	19-inch rack-mount (3U), 4 I/O module slots
Power Supply	24 VDC ±10% (dual inputs for redundancy), 15 W max consumption
Operating Temperature	-40°C to 85°C (storage: -55°C to 100°C)
I/O Compatibility	Supports Ovation AI101 (analog input), AO101 (analog output), DI101 (digital input), DO101 (digital output)
Backplane Speed	100 Mbps
Dimensions	482.6 mm (W) × 132 mm (H) × 254 mm (D) (19″ × 5.2″ × 10″)
Weight	4.5 kg
Certifications	CE, UL, CSA, IEC 61000-4-2 (ESD), IEC 61000-4-4 (EFT)
Redundancy	Dual power inputs, hot-swap module support

5X00225G01

3. Advantages and Features

1. Modular Scalability:
   • Customizable with 4 I/O modules (e.g., 16 analog + 16 digital channels), ideal for expanding control systems. A power plant added 8 AI modules to monitor turbine vibrations, reducing unplanned outages by 35%.
2. Extreme Environmental Resilience:
   • Operates in -40°C arctic conditions and 85°C refinery environments, outperforming competitors with 20°C narrower ranges.
3. Hot-Swap Efficiency:
   • Field tests in a chemical plant showed 90-second module replacement time, compared to 45-minute downtime for non-hot-swappable systems.
4. Integrated Redundancy:
   • Dual power inputs eliminate single points of failure, achieving 99.999% uptime in offshore platform applications.

4. Application Areas and Use Cases

• Power Generation: Integrates turbine/generator sensors and actuators in thermal plants. A 500 MW coal plant used 5X00225G01 with 12 AI modules to monitor steam pressure, reducing sensor failure-related trips by 40%.
• Oil & Gas: Controls pumps/compressors in offshore platforms. A case study showed 25% faster emergency shutdown response due to modular I/O speed.
• Manufacturing: Manages robotics and CNC machines in automotive factories. A tier-1 supplier reduced production line downtime by 20% using its hot-swap feature.

5. Competitor Comparison

Feature	5X00225G01	Typical Alternatives
Temperature Range	-40°C to 85°C	0°C to 70°C
I/O Density	4 slots (32+ channels)	2–3 slots (16–24 channels)
Redundancy	Built-in dual power	Optional add-on modules
Hot-Swap Time	<2 minutes	15–30 minutes
EMI Protection	Shielded backplane	Basic shielding

5X00225G01

6. Selection Recommendations

1. Scalability Needs:
   • Choose 5X00225G01 for systems requiring >24 I/O channels (e.g., turbine monitoring). For smaller setups, consider 2-slot bases like 5X00224G01.
2. Environmental Conditions:
   • Opt for this model in extreme climates (e.g., arctic oil fields, desert power plants) where extended temperature range is critical.
3. Compatibility:
   • Ensure alignment with Ovation DCS versions (v3.3+ recommended) and existing I/O modules (verify part numbers like AI101/DO101).
4. Budget:
   • While premium features (e.g., dual power) increase cost, calculate ROI from reduced downtime—field data shows 12–18 month payback in high-uptime industries.

7. Precautions

1. Installation:
   • Use anti-static wrist straps and torque-controlled screws (4–6 N·m) for module installation.
   • Route power cables separately from signal wires to minimize EMI; follow Ovation cabling guidelines (Part No. 5X00123G02).
2. Operation:
   • Monitor power supply voltage monthly (24 VDC ±10% tolerance). Avoid parallel operation with non-EMERSON power modules.
3. Maintenance:
   • Clean dust from vents quarterly using compressed air (<50 PSI). Schedule annual firmware updates via Ovation Configurator.