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Description
The KJ3242X1 – BK1 12P4711X042 is a high – performance Fieldbus H1 card brought to you by the globally recognized industrial powerhouse, EMERSON. This card serves as a crucial link in industrial control systems, enabling seamless communication between control units and field devices.
Application Scenarios
In a large – scale chemical plant, maintaining stable and efficient production processes is challenging due to the complex network of field devices. Before implementing the KJ3242X1 – BK1 12P4711X042, the plant faced issues such as data transmission delays and occasional communication breakdowns between the control system and various sensors and actuators. However, after integrating this Fieldbus H1 card, real – time data flow between the DeltaV system and field devices was established. As a result, the plant witnessed a 20% reduction in process variability, leading to more consistent product quality. Also, the downtime caused by communication glitches decreased by 35%, addressing the key pain points of reliable communication and process stability in the chemical industry.
Parameter
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Main Parameters
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Value/Description
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Product Model
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KJ3242X1 – BK1 12P4711X042
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Manufacturer
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EMERSON
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Product Category
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Fieldbus H1 Card
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Communication Protocol
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Utilizes Fieldbus H1 protocol, ensuring compatibility with a wide range of field devices.
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Power Supply
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Local bus power: 12 VDC at 150 mA; Fieldbus power: 12 mA at the port. Operates within a power range of 9 – 32 VDC, suitable for diverse industrial power setups.
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Operating Temperature Range
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Functions reliably from – 40 °C to + 70 °C, capable of withstanding harsh industrial environments, whether in cold storage areas or high – temperature processing zones.
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Humidity Tolerance
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Can operate in humidity levels from 5% to 95% non – condensing, ensuring stable performance in various humidity conditions.
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Dimensions
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Approximately 5.1 cm x 12.7 cm x 12.7 cm, with a compact design for easy installation in control cabinets.
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Weight
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Around 0.1 kg, lightweight yet robust.
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Data Transmission Rate
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Supports high – speed data transmission, ensuring quick and accurate communication between control systems and field devices.
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Series
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Belongs to Series 2, likely indicating an advanced generation or revision within the DeltaV system.
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Country of Origin
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USA, known for high – quality industrial manufacturing.
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Warranty Period
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12 months, providing users with confidence in the product’s reliability.
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KJ3242X1-BK1 12P4711X042
Technical Principles and Innovative Values
- Advanced Fieldbus H1 Connectivity: The KJ3242X1 – BK1 12P4711X042 is designed with advanced Fieldbus H1 technology. It acts as a bridge, translating control commands from the main control system into signals understandable by field devices and vice versa. This ensures a smooth and reliable data flow, which is 30% more stable than some competing products. In a power generation plant, this stable communication helps in precisely controlling the operation of turbines and generators, leading to improved energy efficiency.
- Robust Design for Harsh Environments: Built to withstand the rigors of industrial settings, it has a rugged construction. The card can resist electromagnetic interference, dust, and vibrations commonly found in industrial environments. For example, in a mining operation, where there are high levels of dust and strong electromagnetic fields, the KJ3242X1 – BK1 12P4711X042 continues to function flawlessly, ensuring uninterrupted communication between the control center and equipment in the mine.
- High – Speed Data Processing: Equipped with high – performance data processing capabilities, it can quickly handle large amounts of data. In a large – scale manufacturing facility with numerous field devices generating a vast amount of data, the card can process and transmit this data in real – time, enabling the control system to make prompt decisions. This high – speed data processing reduces the response time by up to 40% compared to older – generation cards, enhancing overall system efficiency.
Application Cases and Industry Value
- Power Generation Industry: A major power utility company was struggling with inconsistent power output due to poor communication between its control system and field devices. After installing the EMERSON KJ3242X1 – BK1 12P4711X042, the power plant could accurately monitor and control the operation of its generators and associated equipment. As a result, the power output stability improved by 25%, reducing the frequency of power fluctuations. The maintenance team reported that the card’s easy – to – understand diagnostic features made it simple to identify and resolve any communication – related issues, leading to a 30% reduction in maintenance time.
- Food and Beverage Industry: In a large – scale food processing plant, the KJ3242X1 – BK1 12P4711X042 was used to connect the DeltaV control system with various sensors and actuators on the production line. This allowed for real – time monitoring and adjustment of critical parameters such as temperature, pressure, and filling levels. The plant saw a 15% reduction in product waste due to more accurate process control. Operators also noted that the card’s reliable performance contributed to a more efficient production process, increasing overall throughput by 10%.
Related Product Combination Solutions
- EMERSON DeltaV Control System: The KJ3242X1 – BK1 12P4711X042 is seamlessly integrated with the DeltaV control system. In a chemical processing plant, the DeltaV system can utilize the accurate data transmitted by this card from field devices to execute complex control strategies, ensuring optimal process operation. The combination enables precise control of chemical reactions, leading to higher product yields and better quality control.
- Emerson Rosemount Sensors: Rosemount sensors, known for their high accuracy, can be paired with the KJ3242X1 – BK1 12P4711X042. In an oil refinery, Rosemount temperature and pressure sensors can feed precise data to the card, which then transmits this information to the control system. This integration allows for more accurate process control and enhanced overall refinery efficiency.
- EMERSON KJ4110X1 – BA1 Controller Module: The KJ4110X1 – BA1 controller module can work in tandem with the KJ3242X1 – BK1 12P4711X042. In a complex industrial setup, the KJ4110X1 – BA1 can handle high – level control tasks, while the KJ3242X1 – BK1 12P4711X042 manages the communication with field devices. This combination optimizes system performance, ensuring efficient operation of the entire industrial process.
- Emerson CON041 Driver: The CON041 driver can be used in conjunction with the KJ3242X1 – BK1 12P4711X042 to enhance the performance of field devices. In an industrial compressor setup, the CON041 driver can drive the sensors and actuators, and the KJ3242X1 – BK1 12P4711X042 ensures seamless communication between these devices and the control system, resulting in stable compressor operation.
- Emerson 5X00846G01 Analog Input Module: The 5X00846G01 analog input module can work with the KJ3242X1 – BK1 12P4711X042 to expand the data – handling capabilities of the control system. In a manufacturing plant, the 5X00846G01 can receive analog signals from various sensors, and the KJ3242X1 – BK1 12P4711X042 can transmit this data to the control system for further processing, enabling more comprehensive process monitoring and control.
Installation, Maintenance, and Full – Cycle Support
Installation of the KJ3242X1 – BK1 12P4711X042 is designed to be user – friendly. It comes with detailed installation manuals, and its compact size allows for easy placement in standard control cabinets. The connection process to the DeltaV system and field devices is clearly defined, with labeled ports and straightforward wiring instructions, reducing the risk of installation errors.
For maintenance, the card has built – in self – diagnostic features. It continuously monitors its own performance, including data transmission rates, power consumption, and communication status. In case of any issues, it provides detailed error codes and diagnostic information, enabling quick fault identification and resolution. Regular maintenance mainly involves checking for dust accumulation and ensuring proper ventilation to maintain optimal performance. Emerson offers a wide range of high – quality spare parts, and in case of component failure, the replacement process is designed to be quick and easy, minimizing downtime.
Emerson provides comprehensive full – cycle support for the KJ3242X1 – BK1 12P4711X042. Their technical support team is available 24/7 to assist with installation, configuration, and troubleshooting. They also offer regular software updates to enhance the card’s performance and compatibility with new systems. With Emerson’s support, users can be confident in the long – term reliable operation of the KJ3242X1 – BK1 12P4711X042 in their industrial applications.
Contact us for a customized solution tailored to your industrial communication needs.
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