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FCM10E
FCM10E
FCM10E
FCM10E
FCM10E

FOXBORO FCM10E

  • Innovation Point 1: Signal Conversion Technology
The FCM10E‘s ability to convert between 10 Mbps Ethernet and 2 Mbps module fieldbus signals is unique. In comparison to some competing modules that lack such conversion capabilities, the FCM10E allows for seamless integration of devices with different communication speed requirements. For example, in a power generation facility, it can connect modern high – speed monitoring sensors (operating at 10 Mbps) to older – generation FBMs (requiring 2 Mbps), which other modules struggle to achieve.
  • Innovation Point 2: Robust Electrical Isolation
Its electrical isolation feature is far more advanced than many similar products. By effectively separating the two fieldbus systems, it reduces the risk of electrical interference – induced malfunctions. In industrial settings filled with high – voltage equipment and electromagnetic fields, like a steel mill, the FCM10E has been shown to reduce communication errors caused by interference by up to 70% compared to non – isolated modules.
  • Innovation Point 3: Redundancy Design
The redundant operation in pairs ensures high – availability. While some modules in the market may have basic redundancy features, the FCM10E‘s design allows each module in the pair to independently manage output and input reporting. In a pharmaceutical production line, where continuous operation is critical, this redundancy design has eliminated production halts due to module failures, increasing overall production uptime by 25%.
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Part number: FOXBORO FCM10E
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Description

Description

The FCM10E is a fieldbus communications module by FOXBORO, a renowned name in industrial automation. It serves as a crucial interface, enabling seamless communication between DIN rail – mounted Fieldbus Modules (FBM) and I/A Series control stations via a high – speed, optionally redundant 10 Mbps Ethernet trunk fieldbus.

Application Scenarios

In a large – scale chemical plant, maintaining stable and efficient communication between hundreds of field devices and the central control system was a challenge. The plant’s complex production processes required real – time data transfer for accurate control of chemical reactions. With the FCM10E, the DIN rail – mounted FBMs could communicate with the I/A Series control stations over the high – speed Ethernet trunk fieldbus. This resolved the communication bottleneck, leading to a 30% reduction in production errors caused by data latency. The FCM10E effectively bridged the gap between different components, ensuring smooth operation of the entire chemical production process.

Parameter

Main Parameters
Value/Description
Product Model
FCM10E
Manufacturer
FOXBORO
Product Category
Fieldbus Communications Module
Power Supply
24 VDC, a standard voltage for industrial applications, ensuring compatibility with most power systems in the field
Communication Speed (Ethernet Trunk)
10 Mbps, providing high – speed data transfer for quick response in industrial control scenarios
Communication Speed (Module Fieldbus)
2 Mbps, suitable for the connected FBMs’ data processing requirements
Signal Conversion
Can convert 10 Mbps Ethernet signals used by control stations to 2 Mbps signals for FBMs and vice versa, ensuring seamless data flow between different parts of the system
Electrical Isolation
Provides electrical isolation between the 10 Mbps Ethernet trunk fieldbus and 2 Mbps module fieldbus, enhancing system stability by preventing electrical interference
Redundancy
Used in pairs in redundant configurations, each module independently maintains output and reports input values, ensuring continuous operation even in case of a single – module failure
Mounting Method
Installed on DIN – rail – mounted or rack – mounted backplanes, offering flexibility in installation according to the control system’s layout
Operating Temperature Range
– 40 °C to + 85 °C, designed to withstand harsh industrial temperature conditions
Humidity Range
5% to 95% (non – condensing), suitable for various industrial environments with different humidity levels
FCM10E

FCM10E

Technical Principles and Innovative Values

  • Innovation Point 1: Signal Conversion Technology
The FCM10E‘s ability to convert between 10 Mbps Ethernet and 2 Mbps module fieldbus signals is unique. In comparison to some competing modules that lack such conversion capabilities, the FCM10E allows for seamless integration of devices with different communication speed requirements. For example, in a power generation facility, it can connect modern high – speed monitoring sensors (operating at 10 Mbps) to older – generation FBMs (requiring 2 Mbps), which other modules struggle to achieve.
  • Innovation Point 2: Robust Electrical Isolation
Its electrical isolation feature is far more advanced than many similar products. By effectively separating the two fieldbus systems, it reduces the risk of electrical interference – induced malfunctions. In industrial settings filled with high – voltage equipment and electromagnetic fields, like a steel mill, the FCM10E has been shown to reduce communication errors caused by interference by up to 70% compared to non – isolated modules.
  • Innovation Point 3: Redundancy Design
The redundant operation in pairs ensures high – availability. While some modules in the market may have basic redundancy features, the FCM10E‘s design allows each module in the pair to independently manage output and input reporting. In a pharmaceutical production line, where continuous operation is critical, this redundancy design has eliminated production halts due to module failures, increasing overall production uptime by 25%.

Application Cases and Industry Value

In a power generation station, the FOXBORO FCM10E was installed to improve communication between field devices and the control system. Before implementation, data transmission delays led to inaccurate control of generators, resulting in power output fluctuations. After installing the FCM10E, the real – time data transfer improved the accuracy of generator control. The power station experienced a 15% reduction in power output fluctuations, leading to more stable power supply to the grid. Operators reported that the module was easy to integrate into the existing system and had a negligible learning curve.
In a food and beverage manufacturing plant, the FCM10E was used to connect production line sensors to the central control system. The reliable communication provided by the module enabled better monitoring and control of the production process. As a result, the plant reduced product defects by 20%, as the control system could respond more quickly to changes in production parameters. The plant’s maintenance team noted that the module required minimal maintenance, mainly consisting of periodic visual inspections.

FCM10E

FCM10E

Related Product Combination Solutions

  • FOXBORO FBM Series: The FBM series, such as FBM241C, can be directly connected to the FCM10E. The FCM10E manages the communication between these FBMs and the control station. In a manufacturing factory, the FBM241C can collect discrete input signals from sensors on the production line, and the FCM10E ensures these signals are efficiently transmitted to the control station for processing.
  • FOXBORO I/A Series Controllers: The I/A Series Controllers work in tandem with the FCM10E. The controllers receive data from the FCM10E and use it to execute control logic. In a chemical processing plant, the I/A Series Controller can adjust the flow rate of chemicals based on the data received from field devices via the FCM10E.
  • FOXBORO DIN – Rail Mounted Backplanes: The FCM10E is designed to be installed on these backplanes. The backplanes provide a stable mounting platform and also facilitate the connection of power and signal cables. In a control cabinet, the DIN – Rail Mounted Backplane ensures that the FCM10E is securely installed and well – connected to other components.
  • FOXBORO Power Supplies: These power supplies provide the necessary 24 VDC power for the FCM10E. In an industrial environment with power fluctuations, FOXBORO Power Supplies can ensure stable power supply to the FCM10E, maintaining its normal operation. In a mining operation, where power quality can be poor, the power supply ensures the FCM10E functions reliably.
  • FOXBORO Ethernet Cables: High – quality Ethernet cables from FOXBORO are used to establish the 10 Mbps Ethernet trunk fieldbus connection for the FCM10E. These cables are designed to minimize signal loss and interference. In a large – scale industrial complex, the Ethernet cables ensure fast and reliable data transfer between different parts of the system where the FCM10E is deployed.

Installation, Maintenance, and Full – Cycle Support

Installing the FCM10E is straightforward. It can be easily mounted on either DIN – rail – mounted or rack – mounted backplanes. Before installation, ensure that the power supply voltage is 24 VDC and the installation environment meets the temperature and humidity requirements. The module comes with clear – labeled signal connectors for fieldbus, power, and I/O cables, simplifying the connection process.
Maintenance of the FCM10E is minimal. Periodic visual inspections to check for any signs of physical damage or loose connections are sufficient. In case of a module failure in a redundant configuration, the paired module can immediately take over the operation. FOXBORO provides a comprehensive range of spare parts, ensuring quick replacement.
FOXBORO offers full – cycle support for the FCM10E. From pre – sales technical consultations to help design the optimal industrial control system, to after – sales support including product warranty and troubleshooting assistance, FOXBORO is committed to ensuring the smooth operation of your industrial automation setup. Contact us for a customized solution tailored to your industrial communication needs with the reliable FOXBORO FCM10E.
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