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Product Overview
The GE IC660TBD024 is a discrete input and output module belonging to the renowned Genius I/O series. As a key component in industrial automation systems, it plays a pivotal role in enabling seamless communication and control. This module is designed to handle the transfer of digital signals with high precision, ensuring reliable operation in various industrial setups.
Featuring 32 circuits for discrete input and output, the IC660TBD024 offers exceptional flexibility. It can interface with a wide range of field devices, such as sensors and actuators, effectively translating their signals for the control system. With a rated voltage of 12/24 volts DC and an operating voltage range spanning from 10 to 30 volts DC, it can adapt to different power supply conditions commonly found in industrial environments. This adaptability, combined with its compact and rugged design, makes the GE IC660TBD024 a go – to solution for enhancing the efficiency and stability of industrial automation processes.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660TBD024 |
| Manufacturer | GE |
| Product Type | Discrete Input and Output Module |
| Series | Genius I/O |
| Rated Voltage | 12/24 volts DC |
| Operating Voltage | 10 – 30 volts DC |
| Number of Circuits | 32 (discrete input and output) |
| Power Consumption | 150 mA typical DC, 300 mA maximum |
| Heat Dissipation | 18 watts maximum |
| Block – to – Block Isolation | 850 volts |
| Operating Temperature | 0 – 60 °C |
| Storage Temperature | – 40 – 100 °C |
| Relative Humidity | 5% – 95%, non – condensing |
| Weight | 1.8 kg |
| Dimensions | 224 x 90 x 112 mm (height x width x depth) |
IC660TBD024
Main Features and Advantages
High – Density I/O Configuration: The 32 – circuit design of the IC660TBD024 allows for a high – density connection of field devices. This not only reduces the number of modules required in a system but also saves valuable space in control panels, making it an efficient solution for complex industrial setups.
Flexible Voltage Compatibility: With its ability to operate on a rated voltage of 12/24 volts DC and an operating range of 10 – 30 volts DC, the module can be easily integrated into existing power supply systems. This flexibility ensures compatibility with a wide variety of industrial applications, whether in new installations or retrofitting projects.
Robust Isolation: The 850 – volt block – to – block isolation feature provides enhanced safety and protection against electrical interference. In industrial environments where electrical noise and voltage fluctuations are common, this isolation helps to maintain the integrity of the signals and prevents malfunctions, ensuring reliable operation of the entire control system.
Compact and Rugged Design: Weighing only 1.8 kg and with dimensions of 224 x 90 x 112 mm, the IC660TBD024 is compact enough to fit into tight spaces. Its rugged construction, made to withstand harsh industrial conditions, ensures long – term durability, reducing maintenance costs and downtime.
Flexible Voltage Compatibility: With its ability to operate on a rated voltage of 12/24 volts DC and an operating range of 10 – 30 volts DC, the module can be easily integrated into existing power supply systems. This flexibility ensures compatibility with a wide variety of industrial applications, whether in new installations or retrofitting projects.
Robust Isolation: The 850 – volt block – to – block isolation feature provides enhanced safety and protection against electrical interference. In industrial environments where electrical noise and voltage fluctuations are common, this isolation helps to maintain the integrity of the signals and prevents malfunctions, ensuring reliable operation of the entire control system.
Compact and Rugged Design: Weighing only 1.8 kg and with dimensions of 224 x 90 x 112 mm, the IC660TBD024 is compact enough to fit into tight spaces. Its rugged construction, made to withstand harsh industrial conditions, ensures long – term durability, reducing maintenance costs and downtime.
Application Field
Manufacturing Industry: In manufacturing plants, the GE IC660TBD024 is extensively used to control production lines. It can interface with sensors that detect the position of parts on conveyor belts, and then send output signals to actuators such as robotic arms or solenoid valves, ensuring precise movement and assembly. For example, in an automotive assembly line, it can control the fastening torque of bolts by receiving signals from torque sensors and actuating the tightening tools.
Power Generation: In power plants, the module plays a crucial role in monitoring and controlling various processes. It can be used to receive input signals from temperature sensors, pressure sensors, and flow meters in boilers and turbines. Based on these inputs, it can send output signals to control valves, pumps, and motors, optimizing the power generation process and ensuring the safe and efficient operation of the plant.
Process Control Systems: In chemical and petrochemical industries, the IC660TBD024 is employed to manage complex chemical reactions. It can connect to sensors that monitor the concentration of chemicals, pH levels, and reaction temperatures. The module then sends appropriate output signals to adjust the flow rate of reactants, control heating or cooling systems, and ensure the quality and consistency of the final products.
Power Generation: In power plants, the module plays a crucial role in monitoring and controlling various processes. It can be used to receive input signals from temperature sensors, pressure sensors, and flow meters in boilers and turbines. Based on these inputs, it can send output signals to control valves, pumps, and motors, optimizing the power generation process and ensuring the safe and efficient operation of the plant.
Process Control Systems: In chemical and petrochemical industries, the IC660TBD024 is employed to manage complex chemical reactions. It can connect to sensors that monitor the concentration of chemicals, pH levels, and reaction temperatures. The module then sends appropriate output signals to adjust the flow rate of reactants, control heating or cooling systems, and ensure the quality and consistency of the final products.
IC660TBD024
Related Products
IC660TBD022: Similar to the IC660TBD024, it is also a discrete input and output module in the Genius I/O series. However, it may have differences in the number of circuits or specific voltage ratings, making it suitable for applications with different I/O requirements.
IC660EBD024: This is an electronics assembly module that works in tandem with the IC660TBD024 in the Genius I/O system. The IC660EBD024 processes the signals received from the IC660TBD024 and sends them to the main control unit, enabling seamless communication within the system.
IC660BBD024: An I/O block that is compatible with the IC660TBD024. Together, they form a complete I/O solution, with the IC660BBD024 providing the physical interface for the electrical connections and the IC660TBD024 handling the signal processing and transfer.
IC660TBA106: Another module in the series, which may have different functionality, such as specialized input or output capabilities. It could be used in applications where the IC660TBD024‘s standard features need to be complemented with additional functions.
GE PLC Communication Modules: These modules can be used with the IC660TBD024 to expand the communication capabilities of the overall system. They allow the IC660TBD024 to communicate with other devices over different protocols, enhancing the connectivity and integration within the industrial network.
IC660EBD024: This is an electronics assembly module that works in tandem with the IC660TBD024 in the Genius I/O system. The IC660EBD024 processes the signals received from the IC660TBD024 and sends them to the main control unit, enabling seamless communication within the system.
IC660BBD024: An I/O block that is compatible with the IC660TBD024. Together, they form a complete I/O solution, with the IC660BBD024 providing the physical interface for the electrical connections and the IC660TBD024 handling the signal processing and transfer.
IC660TBA106: Another module in the series, which may have different functionality, such as specialized input or output capabilities. It could be used in applications where the IC660TBD024‘s standard features need to be complemented with additional functions.
GE PLC Communication Modules: These modules can be used with the IC660TBD024 to expand the communication capabilities of the overall system. They allow the IC660TBD024 to communicate with other devices over different protocols, enhancing the connectivity and integration within the industrial network.
Installation and Maintenance
Pre – installation preparation: Before installing the IC660TBD024, ensure that the power supply voltage is within the specified 10 – 30 volts DC range. Check the installation area for any sources of electromagnetic interference that could affect the module’s performance. The module should be installed in a clean and dry environment, within the operating temperature range of 0 – 60 °C. Familiarize yourself with the wiring diagram to correctly connect the field devices to the module’s input and output terminals.
Maintenance recommendations: Regularly inspect the IC660TBD024 for any signs of physical damage, such as cracks in the casing or loose connections. Monitor the operating temperature and humidity levels to ensure they remain within the specified ranges. Periodically clean the module to remove dust, as dust accumulation can lead to overheating and reduced performance. If any issues arise, refer to the product manual for troubleshooting steps. For complex problems, contact GE’s technical support team for assistance.
Maintenance recommendations: Regularly inspect the IC660TBD024 for any signs of physical damage, such as cracks in the casing or loose connections. Monitor the operating temperature and humidity levels to ensure they remain within the specified ranges. Periodically clean the module to remove dust, as dust accumulation can lead to overheating and reduced performance. If any issues arise, refer to the product manual for troubleshooting steps. For complex problems, contact GE’s technical support team for assistance.
Product Guarantee
GE provides a comprehensive product guarantee for the IC660TBD024. The module comes with a standard warranty, which ensures that it is free from defects in materials and workmanship under normal usage conditions. In case of any quality – related issues during the warranty period, GE’s dedicated technical support team is readily available. They can offer detailed guidance on installation, troubleshooting, and if necessary, arrange for product repair or replacement. This commitment reflects GE’s confidence in the reliability and performance of the IC660TBD024, giving customers peace of mind when integrating it into their critical industrial systems.
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