IC695ALG616 GE

Description

Product Specifications

Parameter	Value
Channels	16 analog inputs/outputs (configurable)
Input Types	4-20 mA, 0-10 V, ±10 V
Output Types	4-20 mA, 0-10 V
Resolution	16-bit (input), 12-bit (output)
Accuracy	±0.1% of full scale
Power Supply	24 VDC ±10% (external), ≤3 W
Temperature Range	-40°C to 70°C (-40°F to 158°F)
Dimensions	125 mm × 72 mm × 138 mm (4.92″ × 2.83″ × 5.43″)
Compatibility	GE PACSystems RX3i CPUs (e.g., IC695CPE310), third-party systems via analog signals

IC695ALG616

Key Advantages and Features

1. Multi-Channel Flexibility
   • 16 configurable channels reduce space requirements by 50% compared to single-channel modules.
   • Supports mixed input/output configurations (e.g., 8 inputs + 8 outputs).
2. Industrial-Grade Performance
   • EMI/RFI Protection: Shielded terminals and differential signaling minimize noise interference.
   • Overvoltage Protection: Built-in surge protection up to 60 VDC safeguards against transient spikes.
3. High Precision and Reliability
   • 16-bit resolution ensures precise measurements in applications like chemical dosing and temperature control.
   • 5-year MTBF (mean time between failures) as per GE’s accelerated life testing.
4. Modular Design
   • Hot-swap capability allows channel expansion without system shutdown.
   • Optional DIN-rail mounting kits enable easy retrofitting in existing setups.

Applications and Use Cases

• Manufacturing: Monitoring pressure and temperature in injection molding machines.
• Energy: Controlling valve positions in oil refineries and power plants.
• Water Treatment: Regulating chemical dosing systems based on pH/conductivity readings.

Case Study:
A European chemical plant reduced maintenance costs by 20% using the IC695ALG616 to monitor 120+ sensors in a distillation unit. The module’s self-diagnostic features (e.g., open-circuit detection) enabled predictive maintenance, avoiding $500k in unplanned downtime.

IC695ALG616

Competitive Edge

• Cost Efficiency: Offers 25% lower per-channel cost than comparable 8-channel modules.
• Wide Voltage Range: Operates on 18-30 VDC, eliminating the need for additional power supplies.
• Certifications: Compliant with CE, UL, and IEC 61131-2 standards for global deployment.

Selection Guide

1. Channel Requirements:
   • For applications needing >16 channels, pair with IC695ALG32 (32-channel module).
   • Verify signal type compatibility (e.g., 4-20 mA vs. 0-10 V) with existing sensors.
2. Environmental Conditions:
   • Choose the IP67-rated variant for outdoor or washdown environments.
   • Ensure adequate airflow if mounted in high-temperature enclosures.
3. Budget Considerations:
   • Refurbished units (1-year warranty) are available at 35% discount compared to new modules.
   • For advanced features like HART communication, consider the IC695ALG616-H.

Installation and Maintenance Tips

1. Installation:
   • Use twisted-pair cables for analog signals to reduce noise.
   • Terminate wires with ferrules to prevent loose connections.
2. Calibration:
   • Perform annual calibration using GE’s Proficy Processbook software.
   • Factory-calibrated offsets ensure ±0.05% accuracy out of the box.
3. Safety:
   • Disconnect power before replacing terminals or modules.
   • Follow NEC 430.10 guidelines for motor control center installations.