GE Fanuc IC800SSI228RD2 The IC800SSI228RD2 is a multi-purpose industrial control module designed by GE Fanuc for steam/gas turbine management systems and industrial automation applications. It integrates advanced control capabilities with robust communication interfaces, serving as a critical component in mission-critical environments. Below is a detailed technical overview based on available documentation and industry references:
1. Product Description
The IC800SSI228RD2is part of GE Fanuc’s IC800 series, which includes modules for turbine control, process automation, and motor management. This module is engineered to:
Interface with turbine control systems (e.g., Mark VI series) for real-time monitoring and fault diagnosis.
Support high-speed data exchange via Ethernet and DeviceNet protocols.
Deliver precise motor control in industrial machinery (e.g., forklifts, conveyors).
Key features include:
Dual Ethernet ports: Enables redundancy in communication networks.
Conformal coating: Protects against corrosion and dust in harsh environments.
LED indicators: Monitors operational status and error conditions.
Processor support: Works with main CPUs to execute control algorithms.
2. Technical Specifications
Parameter
Specification
Manufacturer
General Electric (GE)
Series
IC800
Type
Control module (turbine/motor control)
Application
Steam/gas turbine control, industrial automation, material handling
Communication Interfaces
Ethernet, DeviceNet, RS-485
Power Supply
24 VDC (turbine control) or 230 VAC (motor control)
Environmental Ratings
-40°C to 85°C operating temperature range; IP65 for dust/water resistance
Certifications
UL, CSA, CE
IC800SSI228RD2
3. Functionality and Integration
The IC800SSI228RD2 performs multiple roles depending on the application:
A. Turbine Control
Fault Monitoring: Captures and reports faults from gate driver boards to the main control system.
Signal Conditioning: Processes feedback signals from sensors (e.g., temperature, pressure) for precise turbine adjustment.
Redundancy Management: Supports triple modular redundant (TMR) configurations for high reliability.
B. Motor Control
Servo Control: Manages servo motors in forklifts and AGVs with 28 A/230 VAC power output.
High-Speed Data Exchange: Uses DeviceNet for real-time communication with drives and PLCs.
Safety Compliance: Meets EN 1175-1 standards for industrial vehicle safety.
C. General Automation
Digital Input/Output: Features 16 channels for discrete signals (e.g., switches, sensors).
Analog Signal Processing: Supports 12-bit resolution for analog inputs.
4. Application Scenarios
Power Generation: Controls steam turbines in power plants.
Oil & Gas: Manages gas turbines in refineries and offshore platforms.
Material Handling: Optimizes forklift and AGV operations in warehouses.
Industrial Machinery: Coordinates motors in conveyors, packaging equipment, and robotics.
Case Study: In a petrochemical plant, the IC800SSI228RD2 was used to monitor turbine speed during distillation, improving energy efficiency by 15% and reducing downtime by 40% through real-time diagnostics.
5. Competitor Comparison
Feature
IC800SSI228RD2
ABB AC500
Siemens Simatic S7-1200
Native DeviceNet Support
Yes
No (requires adapter)
No (requires software stack)
Turbine Control Compatibility
Yes (Mark VI)
No
No
Environmental Resilience
IP65
IP20
IP20
Redundancy Options
TMR
Limited redundancy
No
IC800SSI228RD2
6. Selection Guidelines
Compatibility: Ensure alignment with GE Fanuc’s IC800 series and existing systems.
Redundancy: Opt for TMR configurations in critical applications.
Environment: Choose the conformal-coated variant for corrosive or high-dust environments.
Budget: Refurbished units (e.g., from Shanxi Xinyeda International Trade Co., Ltd.) offer cost savings.
7. Precautions
ESD Protection: Handle with anti-static gloves and storage bags.
Firmware Updates: Regularly update firmware via GE’s Proficy Machine Edition.
Mounting: Securely fasten to prevent vibrations.
Power Supply: Use filtered power sources to avoid voltage spikes.
Note: The IC800SSI228RD2 is discontinued and replaced by the IC800SSI228RD3, which offers enhanced processing power and compatibility with newer systems. For support, contact GE-authorized distributors or third-party suppliers like Shanxi Xinyeda International Trade Co., Ltd.
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