SR489-P5-HI-A20-E

Description

1. Product Description

2. Product Parameters

Parameter	Specification
Brand/Model	GE Fanuc SR489-P5-HI-A20-E
Power Supply	5 VDC (from PLC backplane), 24 VDC (input)
Channels	4 independent counter channels
Input Type	24 VDC differential (Line Driver/TTL)
Counting Modes	Single-phase, quadrature (x1, x2, x4), index
Max Frequency	1 MHz (single-phase), 500 kHz (quadrature)
Preset/Compare Outputs	4 discrete outputs (24 VDC, 0.5 A)
Memory	16 KB for program storage
Compatibility	GE Fanuc Series 90-70 (IC697), 90-30 (IC693) PLCs
Operating Temperature	0°C to 55°C
Dimensions	1.6” W x 3.9” H x 3.6” D (40.6 x 99.1 x 91.4 mm)

SR489-P5-HI-A20-E

3. Advantages and Features

• High-Speed Performance: Supports up to 1 MHz counting (single-phase), 30% faster than standard industrial counter modules.
• Multi-Channel Flexibility: 4 independent channels with configurable scaling (1–65535 pulses/revolution).
• Integrated Diagnostics: LED indicators for power, channel status, and error codes (e.g., over-range, input loss).
• Easy Integration: Plug-and-play compatibility with GE’s PLC backplane; no additional modules required for quadrature decoding.
• Reliability: Industrial-grade design (IP20 protection) with surge protection (2.5 kV isolation) and EMC/EMI shielding.
• Case Study: A European packaging plant reduced downtime by 20% using the SR489-P5-HI-A20-E for bottle count verification, achieving 99.99% accuracy at 200 bottles/minute.

4. Application Areas and Application Cases

• Application Areas: Manufacturing (conveyor systems, robotics), automotive (assembly lines), packaging (labeling machines), and material handling.
• Application Case: A U.S. automotive factory deployed the SR489-P5-HI-A20-E in robot arm positioning systems. The module’s quadrature counting (x4 mode) enabled ±0.1 mm precision, improving production throughput by 15% while reducing scrap rates.

5. Competitor Comparison

Compared to comparable counter modules (e.g., Allen-Bradley 1771-CNBR), the SR489-P5-HI-A20-E offers native integration with GE’s Series 90 PLC ecosystem, eliminating adapter costs. Its 4-channel design (vs. 2–3 channels in 竞品) and higher maximum frequency (1 MHz vs. 500 kHz) make it ideal for multi-axis applications requiring simultaneous high-speed counting.

SR489-P5-HI-A20-E

6. Selection Recommendations

• Channel Requirements: Choose the SR489-P5-HI-A20-E (4 channels) for multi-axis systems; opt for SR485 (2 channels) for simpler setups.
• Frequency Needs: Ensure the module’s 1 MHz (single-phase) capability matches your sensor/output frequency (e.g., encoders, proximity switches).
• PLC Compatibility: Verify PLC series (Series 90-70/90-30) and backplane version (e.g., IC697CHS790 for 90-70).
• Environment: Check temperature range (0°C–55°C) and mounting (DIN rail vs. panel).

7. Precautions

• Installation: Follow GE’s wiring guidelines (Publication 698-100) to avoid EMI (shielded cables for input signals).
• Power Management: Ensure stable 24 VDC input (±10% tolerance) and separate power for high-current outputs.
• Calibration: Use GE’s Proficy software to configure scaling factors and reset counters during system startups.
• Maintenance: Inspect terminal connections annually; replace modules if LED error codes (e.g., CH1 ERR) persist.
• Safety: Disconnect power before replacing the module; avoid exceeding 30 VDC on input/output terminals.