Honeywell CC-PAIX02

Detailed parameter table

Parameter name	Parameter value
Product model	CC – PAIX02
Manufacturer	Honeywell
Product category	Analog Input Module
Electrical performance	Operating voltage: 120 – 240 V AC; Output frequency: 50 – 60 Hz; Power factor: ≥ 0.95; Current rating: 10 – 30 A
Physical size	Compact design for easy integration; Dimensions optimized for industrial control cabinets
Interface type	Standard interfaces for seamless connection to field devices and control systems
Communication protocol	Supports multiple protocols like Modbus RTU, enabling connectivity with various PLCs and automation equipment
Environmental requirements	Operating temperature: – 40 °C to + 85 °C; Storage temperature: – 40 °C to + 104 °C; Environmental rating: IP65 for dust and water protection
Installation method	Designed for convenient installation, may support DIN – rail mounting
Performance indicators	Input range: – 10 to +10 V DC; Signal processing: True RMS; Accuracy: ± 0.1 % of full scale; Sampling rate: 100Hz

Product introduction

The Honeywell CC – PAIX02 is a high – level analog input module designed to meet the stringent requirements of industrial automation. As a part of Honeywell’s comprehensive industrial control product portfolio, it plays a crucial role in data acquisition and signal processing within automation systems.

This module is engineered to precisely handle a variety of analog input signals. With its ability to process signals from sources such as sensors and transmitters, the CC – PAIX02 serves as a reliable interface between the physical world and the control system. It converts the incoming analog signals into digital data that can be easily processed by controllers. Whether it’s measuring temperature, pressure, or flow in industrial processes, the CC – PAIX02 ensures accurate and timely data delivery. In the context of large – scale industrial operations, it contributes to maintaining process stability and efficiency by providing real – time and accurate input data for control algorithms.

Core advantages and technical highlights

High – precision signal processing

The Honeywell CC – PAIX02 features advanced signal – processing capabilities. Its true RMS signal processing ensures accurate representation of complex waveforms, minimizing errors in data acquisition. With an accuracy of ± 0.1 % of full scale, it can precisely capture small changes in analog signals. For example, in applications where minute variations in temperature or pressure need to be detected, this high precision enables the control system to make informed decisions, leading to optimized industrial processes.

Wide input range and versatility

It offers a wide input range from – 10 to +10 V DC, making it compatible with a diverse range of sensors and measurement devices. This versatility eliminates the need for multiple specialized input modules, simplifying system design and reducing costs. Whether it’s a standard voltage – output sensor or a more complex device, the CC – PAIX02 can effectively interface with it. In industrial plants where different types of sensors are used to monitor various parameters, this module can handle all these inputs within a single unit.

Robust environmental adaptability

Built to withstand harsh industrial environments, the CC – PAIX02 has an IP65 enclosure rating. This protects it from dust and water ingress, ensuring reliable operation even in challenging conditions. Its wide operating temperature range from – 40 °C to + 85 °C allows it to be used in extreme cold or hot industrial settings, such as outdoor oil and gas facilities or high – temperature chemical plants. Additionally, it can endure storage temperatures from – 40 °C to + 104 °C, providing flexibility in handling and deployment.

Easy integration and communication

The module supports common communication protocols like Modbus RTU, which enables seamless integration into existing control systems. It can communicate effectively with PLCs and other automation equipment, allowing for easy data transfer and system expansion. In industrial automation projects where different components need to work together, the CC – PAIX02 can be quickly integrated into the network, reducing the complexity of system setup and maintenance.

Typical application scenarios

Oil and gas industry

In oil refineries and gas processing plants, the Honeywell CC – PAIX02 is used to monitor critical parameters. It can receive analog signals from pressure sensors installed in pipelines to ensure safe and efficient flow of oil and gas. Temperature sensors measuring the temperature of reactors or storage tanks are also connected to this module. By accurately processing these signals, it enables operators to detect any abnormal conditions promptly. For example, if the pressure in a pipeline exceeds the set limit, the control system, informed by the data from the CC – PAIX02, can trigger safety valves or adjust the flow rate to prevent potential disasters.

Power generation

In power plants, whether they are coal – fired, gas – fired, or hydroelectric, the CC – PAIX02 plays a vital role. It can monitor the steam pressure and temperature in boilers, which are crucial for optimizing power generation efficiency. By accurately measuring these parameters, the control system can adjust the fuel supply or the water – steam cycle to maintain optimal conditions. In hydroelectric plants, it can also be used to monitor the water level and flow rate, ensuring the efficient operation of turbines. Any deviation in these parameters, detected by the CC – PAIX02, can be used to take corrective actions to avoid power outages or inefficiencies.

Manufacturing

In manufacturing industries, especially those with automated production lines, the CC – PAIX02 is extensively applied. For instance, in automotive manufacturing, it can be used to monitor the torque and position of robotic arms during the assembly process. By receiving analog signals from sensors on the robotic arms, it provides real – time data to the control system. This allows for precise control of the robotic arms’ movements, ensuring accurate assembly of car parts. In food and beverage production, the module can monitor the filling levels of packaging machines. It processes analog signals from level sensors to ensure consistent product quality and minimize waste.

Related model recommendations

CC – PAIH01

This is also an analog input module from Honeywell. It is similar to the CC – PAIX02 but has the added feature of supporting the HART protocol. This makes it suitable for applications where communication with HART – enabled field devices is required, such as in industrial setups with smart sensors that use the HART protocol for two – way communication.

CC – PAIX01

Belonging to the same product family, the CC – PAIX01 might have different input channel configurations or slightly different performance characteristics. It could be a more cost – effective option for applications where the specific features of the CC – PAIX02 are not fully required, such as in smaller – scale industrial projects with less complex signal – processing needs.

CC – PAIM01

This module is mainly designed for handling inputs from thermal sensors like thermocouples and RTDs. In applications where the focus is on temperature measurement using these types of sensors, the CC – PAIM01 can be a better choice. However, if a wider range of analog input types is needed, the CC – PAIX02 would be more suitable.

CC – PAOH01

Unlike the CC – PAIX02 which is an input module, the CC – PAOH01 is an analog output module. In industrial control systems where both input and output of analog signals are required, these two modules can be used in combination. The CC – PAIX02 for gathering input data and the CC – PAOH01 for sending out control signals to actuators.

CC – PDOB01

A digital output module, the CC – PDOB01 can be used in systems where digital control signals need to be sent to devices such as relays or solenoids. In complex industrial automation setups, it can work in tandem with the CC – PAIX02. The CC – PAIX02 processes analog input data, and based on the control logic, the system may use the CC – PDOB01 to output digital control signals to operate different components.

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the Honeywell CC – PAIX02, ensure that the installation environment meets the module’s requirements. The ambient temperature should be within the range of – 40 °C to + 85 °C, and the humidity should be appropriate for the IP65 – rated enclosure. Gather the necessary installation tools, such as screwdrivers if it is to be mounted on a DIN – rail. Thoroughly inspect the module for any signs of damage during transportation. When making electrical connections, strictly follow the wiring diagrams provided in the product manual. Connect the power supply correctly, ensuring that the voltage is within the specified 120 – 240 V AC range. All connections to field devices should be made securely to prevent loose connections that could lead to signal interference or incorrect data transfer. Also, ensure proper grounding of the module to protect against electrical malfunctions.

Maintenance suggestions

Regularly check the physical condition of the CC – PAIX02 for any signs of wear, corrosion, or loose connections. Dust accumulation can affect the module’s performance, so clean it periodically using a soft brush or compressed air. Monitor the input signals regularly to ensure they are within the expected range. In case of any abnormal signals, such as incorrect voltage values or signal fluctuations, refer to the troubleshooting guide in the product manual. If a component needs replacement, use only genuine Honeywell spare parts to maintain the module’s performance and reliability. Additionally, keep the control cabinet environment clean and well – ventilated to aid in the module’s heat dissipation and long – term operation.

Service and guarantee commitment

Honeywell stands firmly behind the Honeywell CC – PAIX02 with a comprehensive service and guarantee package. The module comes with a standard warranty that covers defects in materials and workmanship for a specified period. Honeywell’s global network of technical support teams is available around the clock to assist customers. Whether it’s help during the installation phase, guidance for commissioning the module, or troubleshooting complex issues, these experts are just a call away. The company also provides regular software updates and product enhancements to ensure that the CC – PAIX02 continues to perform optimally in evolving industrial environments. In the unlikely event of a product failure within the warranty period, Honeywell will promptly provide free repair or replacement services, demonstrating its confidence in the product’s quality and its commitment to customer satisfaction.