Manufacturer: ICS Triplex Part number: ICS Triplex TC-011-02-1M5
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TC-011-02-1M5: Product OverviewThe ICS Triplex TC-011-02-1M5 is a shielded termination cable assembly designed for the Trusted system platform, providing the critical electrical interface between I/O modules and field termination assemblies. This cable functions as the interconnection pathway that carries signals between the active electronics in the Trusted system chassis and the external field wiring termination points. The assembly ensures reliable signal transmission while maintaining the integrity and safety segregation required in high-availability safety instrumented systems.This 1.5-meter cable features high-density 96-pin connectors at both ends, specifically engineered to mate with the corresponding connectors on Trusted system I/O modules and termination units. The cable assembly is constructed with individually shielded twisted pairs to minimize electromagnetic interference and crosstalk between signals, which is particularly important in industrial environments with significant electrical noise. The shielding is continuous throughout the cable length and properly terminated at both connectors to maintain the system’s noise immunity specifications.As an integral component of the Trusted system infrastructure, this cable assembly supports the platform’s modular architecture by enabling physical separation between the active electronics in the chassis and the field wiring termination points. This separation allows for maintenance activities on field wiring without exposing the sensitive electronic modules to potential damage or electrostatic discharge. The defined length of 1.5 meters provides flexibility in cabinet layout while maintaining signal integrity requirements. The cable is designed for repeated connection and disconnection cycles, with connectors rated for the mating cycles typically required throughout the system’s operational life.TC-011-02-1M5: Technical Specifications
Model Number: TC-011-02-1M5
Manufacturer: ICS Triplex
Product Type: Termination Cable Assembly
Length: 1.5 meters
Connector Type: 96-pin high-density
Connector Gender: Defined by mating interface specifications
Wire Gauge: 28 AWG typical for signal pairs
Shielding: Individual pair shielding with overall shield
Impedance: 100 ohms ±15% (differential pairs)
Voltage Rating: 300V RMS
Temperature Rating: -40°C to +85°C
Flammability Rating: UL 94V-0
Bending Radius: 10x cable diameter minimum
MTBF: >1,000,000 hours
Mating Cycles: >500 cycles
Agency Approvals: UL, CSA, CE
Core Features & Customer ValueSignal Integrity Maintenance: The cable construction with individually shielded twisted pairs minimizes crosstalk between channels and provides immunity to electromagnetic interference. This is critical in safety systems where accurate signal transmission is essential for proper system operation. The controlled impedance characteristics ensure that high-speed digital signals and analog measurements maintain their integrity over the cable length, reducing measurement errors and communication faults.Modular System Architecture Support: The cable enables the physical separation between active electronics and field wiring termination, which is a fundamental design principle of the Trusted system. This separation allows maintenance personnel to work on field wiring at the termination assembly without exposing the electronic modules to potential damage. The modular approach also simplifies system expansion and module replacement, as individual components can be serviced without disturbing the entire system.Robust Industrial Construction: Designed for harsh industrial environments, the cable assembly withstands temperature extremes, mechanical stress, and repeated connection cycles. The connectors feature secure locking mechanisms to prevent accidental disconnection from vibration or incidental contact. This durability ensures long-term reliability and reduces maintenance requirements over the system’s operational lifetime.Typical ApplicationsIn safety instrumented system cabinets, the cable connects Trusted system analog and digital I/O modules to their corresponding termination assemblies where field wiring from sensors and actuators terminates. The 1.5-meter length provides flexibility in cabinet layout, allowing optimal placement of components for maintenance access and heat dissipation.For system expansion or module replacement, the cable enables quick installation of additional I/O capacity or replacement of existing modules without rewiring field connections. The standardized interface ensures compatibility across the Trusted system product family, simplifying spare parts inventory and reducing downtime during maintenance activities.In high-noise industrial environments such as power generation facilities or petrochemical plants, the shielded cable construction maintains signal integrity for critical safety signals despite the presence of motors, variable frequency drives, and other sources of electromagnetic interference.
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