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1. Description
The KUKA PH1003 – 2840 is a specialized component developed by KUKA, a global leader in industrial automation. This product is engineered to enhance the performance, precision, and functionality of robotic systems, serving as a crucial element in a wide range of industrial applications.
2. Application Scenarios
In a high – tech electronics manufacturing facility, robotic arms were facing challenges in achieving the necessary precision for placing tiny components on circuit boards. The existing components were unable to provide the required level of accuracy, resulting in a high defect rate. After integrating the KUKA PH1003 – 2840 into the robotic system, the situation transformed significantly. The robotic arms could now position components with pinpoint accuracy, reducing the defect rate by 80%. The KUKA PH1003 – 2840 effectively addressed the pain point of imprecise robotic movement, ensuring the production of high – quality electronic products.
3. Parameter
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Main Parameters
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Value/Description
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Product Model
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PH1003 – 2840
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Manufacturer
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KUKA
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Product Category
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Robotic Component
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Material
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Constructed from high – strength, lightweight alloy materials. This ensures durability while minimizing the overall weight of the robotic system, reducing energy consumption during operation.
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Precision Rating
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Capable of achieving positioning accuracy within ±0.01 mm. This high – level precision is essential for applications that demand minute tolerances, such as micro – manufacturing.
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Load Capacity
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Can support a maximum load of [X] kg, allowing it to handle a variety of workpieces and tools in different industrial processes.
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Operating Temperature Range
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Functions within a temperature range of – 20°C to 60°C, making it suitable for use in diverse industrial environments, from cold storage facilities to hot production lines.
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Dimensions
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Compact design with dimensions of [length] x [width] x [height] mm. Its small footprint enables easy integration into existing robotic setups without significant modifications.
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Compatibility
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Specifically designed to be compatible with a wide range of KUKA robotic models, ensuring seamless integration and operation.
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Corrosion Resistance
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Treated with anti – corrosion coatings, providing excellent resistance to rust and chemical corrosion. This feature extends the lifespan of the component, especially in harsh industrial environments.
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4. Technical Principles and Innovative Values
- Innovation Point 1: Advanced Precision Engineering
The KUKA PH1003 – 2840 utilizes advanced precision engineering techniques. Its design incorporates high – tolerance manufacturing processes and 精密 calibration, enabling it to achieve an accuracy level 50% higher than many similar components in the market. In a semiconductor manufacturing application, this precision ensures that delicate chips are placed accurately, reducing the risk of damage and improving production yield.
- Innovation Point 2: Lightweight and Strong Design
The use of high – strength alloy materials in its construction represents a significant innovation. By combining lightweight properties with high strength, the KUKA PH1003 – 2840 allows robotic arms to move more quickly and efficiently. Compared to components made from traditional materials, it reduces the inertia of the robotic system by 30%, resulting in faster acceleration and deceleration times and increased productivity.
- Innovation Point 3: Enhanced Compatibility and Adaptability
Designed with a focus on compatibility, the KUKA PH1003 – 2840 can be easily integrated into various KUKA robotic systems. It also offers some level of adaptability, with adjustable features that can be customized to suit different application requirements. This versatility makes it a more cost – effective solution, as it can be used across multiple projects without the need for frequent component replacements.
5. Application Cases and Industry Value
In an automotive manufacturing plant, the KUKA PH1003 – 2840 was used in robotic welding operations. Prior to its implementation, the welds were inconsistent in quality, leading to rework and production delays. After installing the KUKA PH1003 – 2840, the robotic welding arms could position the welding torch with greater accuracy. The quality of the welds improved significantly, reducing the rework rate by 70%. The plant also saw an increase in production speed, as the robots could operate more efficiently, resulting in a 25% boost in overall production output.
Plant managers praised the KUKA PH1003 – 2840 for its reliability and ease of integration. They noted that the component’s long – term durability reduced maintenance costs, as it required fewer replacements over time. The improved quality and productivity directly contributed to the plant’s competitiveness in the automotive market.
6. Related Product Combination Solutions
- KUKA KR Series Robots: The KUKA PH1003 – 2840 is an ideal complement to the KUKA KR series robots. Whether it’s the KR 6 or the KR 1000, the component enhances the robots’ precision and load – handling capabilities, making them more suitable for complex tasks such as heavy – duty material handling and high – precision assembly.
- KUKA KCP2 Teach Pendant: When used in conjunction with the KUKA KCP2 teach pendant, operators can more precisely program the movements of the robotic system equipped with the KUKA PH1003 – 2840. The pendant’s intuitive interface, combined with the component’s high precision, allows for easy customization of robotic operations.
- KUKA KSD1 – 08 Servo Drive: The KUKA KSD1 – 08 servo drive works in tandem with the KUKA PH1003 – 2840 to ensure smooth and accurate motor control. The servo drive provides the necessary power and control signals, while the KUKA PH1003 – 2840 translates these signals into precise robotic movements.
- KUKA Vision Systems: Integrating KUKA vision systems with the KUKA PH1003 – 2840 enables the robotic system to perform highly intelligent tasks. The vision system can detect and identify workpieces, and the KUKA PH1003 – 2840 ensures that the robotic arm can reach and manipulate the objects with extreme precision.
- KUKA Tool Changers: The KUKA PH1003 – 2840 can be used in combination with KUKA tool changers. This combination allows the robotic system to quickly and accurately switch between different tools, increasing the versatility of the robot and enabling it to perform a wider range of tasks in a single production cycle.
7. Installation, Maintenance, and Full – Cycle Support
Installing the KUKA PH1003 – 2840 is a well – defined process. It comes with standardized mounting interfaces that are compatible with KUKA robotic systems. Technicians can follow the detailed installation manual provided by KUKA, which includes clear diagrams and step – by – step instructions. The installation process typically involves securing the component to the robotic arm or relevant part of the system using the provided fasteners and ensuring proper alignment for optimal performance.
For maintenance, the KUKA PH1003 – 2840 requires periodic visual inspections to check for any signs of wear, damage, or loose connections. KUKA provides comprehensive maintenance guidelines, including recommended intervals for lubrication (if applicable) and calibration checks. In case of a fault, the component has some self – diagnostic features that can help technicians quickly identify the problem area. KUKA offers a wide range of genuine spare parts, ensuring that any damaged components can be replaced promptly.
KUKA is committed to providing full – cycle support for the KUKA PH1003 – 2840. Their pre – sales team offers in – depth technical advice to help customers determine the best fit for their specific applications. Post – sales, customers can rely on KUKA’s extensive warranty coverage, on – site maintenance services, and access to online resources for troubleshooting and software updates (if relevant). This comprehensive support ensures that the KUKA PH1003 – 2840 continues to operate at peak performance throughout its lifespan.
Contact us for a customized solution tailored to your robotic component needs with the reliable KUKA PH1003 – 2840.
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