NI CRIO-9063

Description

Product Overview

The NI CRIO-9063 is a high-performance embedded controller developed by National Instruments (NI), a renowned leader in the field of measurement and automation. As a key component of the CompactRIO platform, the CRIO-9063 is designed to provide robust and reliable control, data acquisition, and communication capabilities in a wide range of demanding applications. This compact yet powerful controller combines the real-time processing power of an embedded processor with the flexibility of reconfigurable I/O (RIO) technology, enabling users to create customized solutions for their specific needs.

The NI CRIO-9063 serves as the brain of the CompactRIO system, coordinating the operation of various I/O modules and communicating with external devices. It is suitable for applications in industries such as aerospace, defense, industrial automation, and research, where high reliability, real-time performance, and ruggedness are essential. Whether it’s controlling complex industrial processes, conducting real-time data acquisition in harsh environments, or implementing advanced control algorithms, the CRIO-9063 offers the performance and flexibility required to meet the most challenging requirements.

Technical Specifications

NI CRIO-9063

Main Features and Advantages

High-Performance Real-Time Processing

The NI CRIO-9063 is powered by an 800 MHz Freescale P1022 dual-core PowerPC processor and runs on the NI Linux Real-Time operating system. This combination provides powerful real-time processing capabilities, allowing for the execution of complex control algorithms and data processing tasks with high precision and determinism. Whether it’s performing real-time signal processing, implementing closed-loop control systems, or analyzing large amounts of data, the CRIO-9063 can handle the workload efficiently and ensure that tasks are completed within the required time constraints.

Reconfigurable FPGA Technology

One of the key features of the CRIO-9063 is its Xilinx Kintex-7 FPGA. The FPGA allows users to customize the I/O functionality and implement custom logic tailored to their specific application requirements. This reconfigurability provides unparalleled flexibility, enabling users to create highly optimized solutions for their projects. For example, users can implement custom filtering algorithms, high-speed data acquisition protocols, or specialized control logic directly on the FPGA, enhancing the performance and functionality of the system.

Versatile Connectivity

The NI CRIO-9063 offers a wide range of connectivity options, including 2 Gigabit Ethernet ports, 2 RS-232/422/485 serial ports, and 2 USB 2.0 host ports. These ports enable seamless communication with external devices, such as sensors, actuators, computers, and networks. The Gigabit Ethernet ports provide high-speed data transfer capabilities, making it easy to integrate the CRIO-9063 into industrial networks or communicate with other high-performance devices. The serial ports and USB ports offer additional flexibility for connecting legacy devices or peripherals, ensuring compatibility with a wide range of equipment.

Rugged and Reliable Design

Designed to withstand harsh environments, the CRIO-9063 has an operating temperature range of -40 °C to 70 °C and can withstand high levels of shock and vibration. It is built with high-quality components and features a rugged enclosure, making it suitable for use in industrial, aerospace, and defense applications where reliability is crucial. The controller’s robust design ensures that it can operate continuously in challenging conditions without compromising performance or data integrity.

Scalable I/O Architecture

With 8 slots for CompactRIO I/O modules, the NI CRIO-9063 supports a wide variety of analog, digital, and specialized I/O functions. Users can choose from a large selection of I/O modules to meet their specific measurement and control needs, and easily expand or reconfigure the system as requirements change. This scalable architecture allows for the creation of customized solutions that can adapt to different applications and grow with the user’s needs over time.

NI CRIO-9063

Application Field

The NI CRIO-9063 has diverse applications across multiple industries. In the aerospace and defense sectors, it is used for aircraft flight control systems, missile guidance systems, and ground-based radar systems. Its high-reliability, real-time processing capabilities, and rugged design make it suitable for critical applications where failure is not an option.

In industrial automation, the CRIO-9063 is employed for factory automation, process control, and robotics. It can be used to control production lines, monitor and optimize manufacturing processes, and interface with robotic arms and other automated equipment. The controller’s ability to handle complex control algorithms and real-time data acquisition makes it an essential component in modern industrial automation systems.

In the field of research, the NI CRIO-9063 is used for experimental data acquisition and control. It can be integrated into laboratory setups to collect data from various sensors, control experimental parameters, and perform real-time analysis. Its reconfigurable nature allows researchers to quickly adapt the system to different experimental requirements, making it a valuable tool for scientific research in fields such as physics, engineering, and biology.

Additionally, the CRIO-9063 is used in environmental monitoring applications, such as weather stations and water quality monitoring systems. Its ability to operate in harsh outdoor environments and communicate with remote sensors makes it suitable for collecting and transmitting data from remote locations.

Related Products

• NI CRIO-9074: This is a more advanced version of the CRIO-9063, featuring a faster 1.3 GHz Freescale P1022 dual-core PowerPC processor and more memory (2 GB DDR3 SDRAM, 8 GB CompactFlash). It offers higher performance and greater data storage capacity, making it suitable for more demanding applications that require intensive processing and large amounts of data storage.
• NI CRIO-9068: Similar to the CRIO-9063, the CRIO-9068has a 800 MHz Freescale P1022 dual-core PowerPC processor but offers different connectivity options, including an additional Gigabit Ethernet port. It is designed for applications where enhanced network connectivity is required, such as in large-scale industrial networks or distributed control systems.
• NI CompactDAQ-9178: While not an embedded controller like the CRIO-9063, the CompactDAQ-9178is a data acquisition chassis that can be used in conjunction with the CRIO-9063. It provides a modular platform for data acquisition and can be used to expand the I/O capabilities of the CRIO-9063 system by adding additional I/O modules.
• NI Single-Board RIO-9636: A single-board solution, the Single-Board RIO-9636combines an embedded processor and an FPGA on a single board. It offers a more compact and cost-effective alternative to the CRIO-9063 for applications where space is limited or a simpler system architecture is desired. However, it has fewer I/O slots and may not offer the same level of scalability as the CRIO-9063.
• NI PXIe-8840: A high-performance controller for the PXI Express platform, the PXIe-8840provides similar processing capabilities to the CRIO-9063 but is designed for use in PXI-based test and measurement systems. It offers different connectivity options and a different form factor, making it suitable for applications where the PXI platform’s features and compatibility are preferred.

Installation and Maintenance

Pre-installation preparation

Before installing the NI CRIO-9063, ensure that the installation environment meets the specified temperature and humidity requirements. Power off all connected devices and disconnect them from the power source. Select an appropriate location for the CRIO-9063 that provides good ventilation and protection from dust, moisture, and physical damage. If using additional I/O modules, ensure that they are compatible with the CRIO-9063 and that the correct drivers and software are installed on the host computer.

Maintenance recommendations

Regularly check the connections between the NI CRIO-9063 and external devices to ensure they are secure and free from damage. Avoid excessive bending or pulling of the cables, as this can damage the connectors and disrupt communication. Periodically update the firmware and software of the CRIO-9063 using the NI – MAX (Measurement & Automation Explorer) software to benefit from the latest performance improvements, bug fixes, and new features. If the controller experiences any issues, such as abnormal behavior or communication failures, use the built-in diagnostic tools in the NI – MAX software and refer to the NI product documentation for troubleshooting steps. Additionally, keep the installation environment clean and perform regular inspections to ensure the long-term reliable operation of the CRIO-9063.

Product Guarantee

We have full confidence in the quality and performance of the NI CRIO-9063 embedded controller. Each unit undergoes rigorous quality control and comprehensive testing procedures to meet the highest industry standards. The CRIO-9063 comes with a comprehensive warranty that covers any manufacturing defects, providing you with peace of mind. Our dedicated technical support team is always available to assist you with any questions or issues you may encounter. Whether it’s software-related problems, hardware installation, or application-specific inquiries, we are committed to providing prompt and effective solutions. We stand behind the NI CRIO-9063 and are confident that it will meet your control, data acquisition, and communication needs with reliable and long-term performance.