1. Product Description The Woodward 5462-916 is an advanced industrial digital control module designed for automation systems, belonging to the FTC DCS II series. It integrates multi-channel control, communication, and diagnostic capabilities, making it suitable for complex industrial environments such as power generation, manufacturing, and chemical processing. With compatibility with PLC and DCS systems, the 5462-916 ensures precise process monitoring and control. Its robust design supports high reliability in harsh conditions, while modular architecture allows seamless integration with existing systems.
2. Key Technical Parameters
Parameter
Specification
Module Type
FTC DCS II Electronic Module
Input/Output
Multi-channel I/O control (specific channels vary by application)
Power Supply
10–32 VDC (transient voltage range: 6–32 VDC)
Maximum Current
Coil RMS: 4 A (peak: 7.5 A)
Communication Protocols
RS-232, RS-485, Ethernet (optional)
Dimensions
22.8 cm × 19.2 cm × 1 cm
Weight
0.28 kg
Operating Temperature
-40°C to +85°C (industrial-grade tolerance)
Certifications
CE, ISO compliance (manufacturer-dependent)
WOODWARD 5462-916
3. Advantages and Features
Wide Voltage Range: Operates reliably across 10–32 VDC, reducing compatibility issues in diverse power environments.
High Precision Control: Supports critical speed avoidance, auto-start sequences, and valve limiting for optimized performance.
Durable Design: IP65-rated enclosure (optional) and rugged components resist vibrations, shocks, and extreme temperatures.
Real-Time Diagnostics: Continuous monitoring of system health with fault alerts and performance analytics.
4. Application Areas and Use Cases
Energy Sector: Used in gas turbines and generators for load sharing and speed control.
Manufacturing: Manages robotic assembly lines and conveyor systems in automotive plants.
Chemical Processing: Controls pumps and reactors in petrochemical facilities.
Transportation: Integrates with test benches for vehicle powertrain validation.
Example Case: A power plant in Europe reduced downtime by 20% using the 5462-916 to monitor turbine performance, enabling predictive maintenance and minimizing unexpected failures.
5. Competitor Comparison Compared to similar modules, the 5462-916 offers:
A broader voltage range (10–32 VDC vs. typical 24 VDC-only options).
Faster response times (≤50 ms) for real-time control in dynamic systems.
Higher current capacity (4 A RMS) for driving heavy-duty actuators.
WOODWARD 5462-916
6. Selection Recommendations
Compatibility: Verify communication protocols (e.g., Modbus RTU) with existing PLC/DCS systems.
Environment: Choose IP65-rated variants for dusty or wet environments.
Scalability: Opt for modular configurations if future expansion is planned.
Budget: Balance cost with long-term reliability; the 5462-916 offers a 3-year MTBF (mean time between failures) compared to industry averages of 2–2.5 years.
7. Precautions
Installation: Follow wiring diagrams to avoid short circuits. Use shielded cables for signal lines to prevent interference.
Maintenance: Schedule annual inspections to clean connectors and update firmware.
Safety: Disconnect power before servicing. Ensure compliance with NEC/CE safety standards.
Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for Woodward 5462-916 and other automation spare parts. Visit www.xydcontrol.com or contact us for sales and technical support.
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Full 12-month warranty on all components
Full 12-month warranty on all components
