Description
WOODWARD 8440-1546H Synchronizer Governor/Control Unit
1. Product Description
The WOODWARD 8440-1546H is a high-performance synchronizer governor designed for generator set control in power generation and distributed energy systems. As part of Woodward’s SPC-D2 series, it ensures precise synchronization, load sharing, and protection for diesel, gas, or steam turbines. Key features include slip-frequency synchronization with phase/voltage matching, soft unloading, and dual-language support (English/German). With password protection and configurable settings via HMI or Woodward’s USB toolkit, the 8440-1546H offers flexibility for complex applications while reducing downtime through online configuration.
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Input Voltage | 100–240 V AC/DC |
| Communication | Modbus RTU/ASCII, CANbus (SAE J1939) |
| Synchronization Modes | Phase matching, slip-frequency, dead bus |
| Protection Functions | Overvoltage, undervoltage, frequency deviation |
| Operating Temperature | -10°C to 50°C (14°F to 122°F) |
| Dimensions | 160 × 160 × 120 mm (approx.) |
| Weight | 0.8 kg |
3. Advantages and Features
- Dual Redundancy: Reduces failure risks with 2-out-of-3 voting logic for critical operations.
- Plug-and-Play Upgrade: Direct replacement for legacy SPC-D models, minimizing retrofit costs.
- Advanced Load Management: Supports up to 32 paralleled generators with proportional load sharing.
- Real-Time Monitoring: Modbus connectivity enables remote diagnostics and integration with SCADA systems.
- Harsh Environment Resistance: IP54-rated enclosure suitable for industrial and marine settings.
4. Application Areas and Case Studies
Industries:
- Power generation (emergency backup, peak shaving)
- Microgrids and islanded systems
- Oil & gas exploration
- Marine propulsion
Case Study:
A utility-scale microgrid in California improved synchronization accuracy by 30% using the 8440-1546H, reducing generator tripping during grid transitions.
A utility-scale microgrid in California improved synchronization accuracy by 30% using the 8440-1546H, reducing generator tripping during grid transitions.
5. Competitor Comparison
Compared to generic synchronizers, the 8440-1546H offers:
- Integrated Functionality: Combines synchronization, load control, and protection in a single unit.
- Longevity: 20+ years of field-proven reliability in Woodward’s SPC-D lineage.
- Ease of Use: Pre-configured templates and USB programming simplify setup.
6. Selection Recommendations
- System Compatibility: Verify CANbus compatibility with engine ECUs (e.g., Caterpillar, Cummins).
- Voltage Range: Match input voltage requirements for grid or off-grid applications.
- Expansion Needs: Opt for models with additional I/O if future upgrades are planned.
7. Installation and Maintenance Notes
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Mounting: Install in a well-ventilated area away from electromagnetic interference.
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Firmware Updates: Regularly update via Woodward’s Toolkit software to access new features.
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Spare Parts: Stock critical components (e.g., relay modules) to minimize downtime.
Shanxi Xinyeda International Trade Co., Ltd. specializes in WOODWARD 8440-1546H and automation solutions. Visit www.xydcontrol.com for sales and technical support.
