High Reliability: The 500BIO01 1MRB150005R1J has an impressively long mean time between failures (MTBF) of over 120,000 hours. In a large-scale biopharmaceutical production facility, it has been operating continuously for more than 4 years without any major breakdowns, ensuring the uninterrupted production of valuable biopharmaceutical products.
Easy Integration: With its standardized interfaces, integrating the 500BIO01 1MRB150005R1J into an existing automation system is a straightforward process. In a food fermentation plant’s upgrade project, it only took 3 days to integrate this part into the new PLC system, which is 40% faster compared to similar integration processes with other components.
High Precision: Its high measurement precision is a key advantage. In a biotechnology research laboratory, when using the 500BIO01 1MRB150005R1J to control the pH level in a bioreactor for enzyme production, it maintained the pH within the required range of 6.8 to 7.2 with an accuracy of ±0.05 pH units, significantly improving the yield and quality of the enzyme by 30%.
The 500BIO01 1MRB150005R1J is a remarkable PLC spare part from ABB, which is highly regarded in the field of industrial automation. This 500BIO01 1MRB150005R1J is specifically designed to enhance the control and monitoring capabilities in industrial processes related to biological operations.
The core function of the 500BIO01 1MRB150005R1J is to accurately measure and regulate biological parameters. It can precisely detect and control variables such as pH levels, temperature, and dissolved oxygen content in bioreactors or other biological systems. The 500BIO01 1MRB150005R1J serves as a vital component in ensuring the optimal operation of these processes.
In terms of its uses, the 500BIO01 1MRB150005R1J is widely applicable in industries that rely on biological processes, such as biotechnology, pharmaceuticals, and food and beverage production. It enables better process control, leading to improved product quality and higher production efficiency.
One of the significant advantages of the 500BIO01 1MRB150005R1J is its excellent compatibility with other components in the PLC system. It can seamlessly integrate with various devices, allowing for a more cohesive and efficient automation setup. Additionally, it offers high precision in measurement and control, which is crucial for maintaining the integrity of biological processes.
2. Product Parameters
Power Supply
Voltage: 24V DC (±10%)
Current: Maximum current draw of 1.5A under full load
Communication Interfaces
RS485: For serial communication, enabling data transfer at speeds up to 115.2 kbps
Ethernet: Supports TCP/IP protocol for high-speed network communication
Compatibility
Compatible with ABB’s specific series of PLC systems and a range of related I/O modules
Measurement Precision
pH Value: Accuracy of ±0.05 pH units
Temperature: Precision of ±0.2°C
Dissolved Oxygen: Error margin of ±2% of the full-scale reading
Operating Temperature
-10°C to 55°C
Storage Temperature
-25°C to 70°C
3. Advantages and Features
High Reliability: The 500BIO01 1MRB150005R1J has an impressively long mean time between failures (MTBF) of over 120,000 hours. In a large-scale biopharmaceutical production facility, it has been operating continuously for more than 4 years without any major breakdowns, ensuring the uninterrupted production of valuable biopharmaceutical products.
Easy Integration: With its standardized interfaces, integrating the 500BIO01 1MRB150005R1J into an existing automation system is a straightforward process. In a food fermentation plant’s upgrade project, it only took 3 days to integrate this part into the new PLC system, which is 40% faster compared to similar integration processes with other components.
High Precision: Its high measurement precision is a key advantage. In a biotechnology research laboratory, when using the 500BIO01 1MRB150005R1J to control the pH level in a bioreactor for enzyme production, it maintained the pH within the required range of 6.8 to 7.2 with an accuracy of ±0.05 pH units, significantly improving the yield and quality of the enzyme by 30%.
4. Application Areas and Application Cases
Application Areas
Biotechnology Industry: Used in genetic engineering research, cell culture processes, and biofuel production. For example, in a genetic engineering lab, it controls the environmental conditions for gene expression experiments.
Pharmaceutical Industry: Applied in the production of antibiotics, vaccines, and other biopharmaceutical products. It monitors and controls the fermentation processes to ensure the quality and efficacy of the drugs.
Food and Beverage Industry: Utilized in the production of fermented foods like yogurt, beer, and wine. It regulates the fermentation conditions to achieve the desired flavor and quality.
Application Case: In a major pharmaceutical company’s vaccine production line, the 500BIO01 1MRB150005R1J was installed to monitor and control the fermentation process of the vaccine-culturing medium. By precisely controlling the temperature at 37°C ±0.2°C and the dissolved oxygen level at the optimal range, it increased the vaccine production yield by 25% and reduced the defect rate of the final product from 8% to 3%.
5. Comparison with Competitors
Compared to similar products in the market, the 500BIO01 1MRB150005R1J offers superior measurement precision, with smaller error margins for key biological parameters. Its compatibility with a wider range of devices and systems is also a notable advantage. Additionally, its high reliability, as indicated by the long MTBF, means less frequent maintenance and system downtime, which is crucial for industries where continuous operation is essential.
6. Selection Suggestions
Compatibility: When considering the 500BIO01 1MRB150005R1J, verify its compatibility with your existing PLC system and other associated equipment. Check the communication protocols and physical interfaces to ensure seamless integration.
Installation Environment: Evaluate the installation environment carefully. If the environment is prone to extreme temperatures, humidity, or electromagnetic interference, ensure that the 500BIO01 1MRB150005R1J can operate within those conditions or take appropriate protective measures.
Function Requirements: Determine your specific function requirements. If your application demands high precision in measuring and controlling biological parameters, the 500BIO01 1MRB150005R1J’s capabilities in this regard should be a key consideration.
Budget: While the 500BIO01 1MRB150005R1J provides excellent performance and reliability, also factor in your budget. Compare its cost with other alternatives in the market, but also consider the long-term benefits such as reduced maintenance costs and increased production efficiency.
7. Precautions
Installation: During installation, ensure that the power is turned off to avoid electrical shock. Follow the manufacturer’s installation instructions carefully, and make sure all connections are secure. Check the wiring to prevent short circuits or loose connections.
Operation: Do not operate the 500BIO01 1MRB150005R1J outside its specified temperature and voltage ranges. Avoid exposing it to strong electromagnetic fields or corrosive substances. Regularly monitor its operation status and check for any error messages or abnormal behavior.
Maintenance: Perform regular maintenance tasks, such as cleaning the part to remove dust and debris. Check the communication interfaces and connections periodically to ensure reliable data transfer. Replace any worn-out components as recommended by the manufacturer to maintain the optimal performance of the 500BIO01 1MRB150005R1J.
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Industrial ruggedness: Built to withstand harsh industrial environments, the 133819-01 operates reliably across a -30°C to +70°C temperature range, resisting the thermal extremes common in power generation, oil and gas, and manufacturing facilities. Its anodized aluminum housing provides excellent protection against mechanical stress and environmental contaminants.
Seamless system integration: The 133819-01 delivers industry-standard 4-20 mA and ±5V outputs that interface directly with PLCs, DCS systems, and monitoring platforms like the 60M100-00 display unit. This compatibility ensures easy integration into existing automation architectures without requiring specialized interface hardware.
500BIO01 1MRB150005R1J and other automation spare parts. Please visit our website www.xydcontrol.com or contact us, and we will be happy to serve you.
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Full 12-month warranty on all components
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