DELTA TAU 602226-102

Multi – Axis Precision Control

The DELTA TAU 602226 – 102 stands out with its ability to control up to 4 axes simultaneously, enabling complex multi – dimensional motion. It offers high – resolution positioning, thanks to its support for 16 – bit encoders, ensuring that machinery moves with extreme accuracy. In a CNC machining application, for example, this precision allows for the creation of intricate parts with tight tolerances, improving product quality and reducing waste. The module’s precise control over position, velocity, and torque across multiple axes makes it an ideal choice for applications that demand synchronized and accurate motion.

Versatile Communication Capabilities

Featuring multiple communication interfaces including Ethernet (EtherCAT), RS – 485, and CAN, the DELTA TAU 602226 – 102 enables seamless integration into various automation networks. EtherCAT provides high – speed, real – time communication, allowing for quick data transfer and responsive control, which is crucial for high – speed motion applications. The RS – 485 and CAN interfaces offer flexibility in connecting to a wide range of devices and legacy systems. This versatility ensures that the module can be easily incorporated into existing automation setups, reducing integration time and costs.

Robust and Compact Design

Despite its powerful functionality, the DELTA TAU 602226 – 102 has a compact form factor, making it suitable for installations where space is limited. Its robust design allows it to operate reliably within a temperature range of 0°C – 50°C and withstand moderate levels of humidity. The IP20 protection level safeguards the module from dust and accidental contact, ensuring long – term durability in industrial environments. This combination of compactness and robustness makes it a practical choice for a variety of industrial settings, from small – scale manufacturing cells to large – scale production facilities.

Manufacturer:
Part number: 602226-102
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Description

Product Overview

The DELTA TAU 602226-102 is a high-precision servo drive interface module designed for Delta Tau’s Power PMAC motion control platform, enabling nanosecond-level synchronization of multi-axis industrial automation systems. This critical component bridges Power PMAC controllers with amplifiers and feedback devices, executing real-time trajectory planning and closed-loop control for applications demanding micron-level accuracy. The 602226-102 supports dual-channel SERCOS III, EtherCAT, or PWM interfaces while processing 32-bit position/velocity data at 4 kHz update rates. Its FPGA-based architecture implements hardware-optimized control algorithms – including PID, notch filtering, and feedforward compensation – reducing servo lag by up to 50% compared to software-based solutions. Engineered for harsh environments, the DELTA TAU 602226-102 operates at -10°C to 60°C with conformal coating for humidity resistance. For semiconductor manufacturing, robotics, and precision test systems, this module delivers uncompromising performance in synchronizing up to 32 axes with jitter below 100 ns.

Technical Specifications

Parameter Name Parameter Value
Product Model 602226-102
Manufacturer DELTA TAU
Product Type Servo Interface Module
Control Interfaces SERCOS III, EtherCAT, PWM/±10V analog
Axis Capacity Up to 32 axes (cascadable)
Update Rate 4 kHz (position loop)
Feedback Resolution 32-bit encoder/counter
Communication Latency <100 ns jitter
Control Algorithms PID + velocity/acceleration feedforward, notch filter
FPGA Resources 150K logic elements, 4.5 Mb RAM
Isolation 1500V AC (field-to-controller)
Operating Temperature -10°C to +60°C
Power Requirements 5V DC ±5% (1.2A max)
Connector Types HD-68 (I/O), SFP (fiber), RJ45 (EtherCAT)
Dimensions 110 x 23 x 150 mm (LxWxH)
DELTA TAU 602226-102

DELTA TAU 602226-102

Main Features and Advantages

Deterministic Motion Control: Hardware-accelerated trajectory generation in the 602226-102 eliminates CPU load spikes, maintaining <1µs axis synchronization even during complex contouring operations.

Multi-Protocol Flexibility: Seamlessly interface with third-party drives via SERCOS III, EtherCAT, or legacy analog/PWM signals without external converters – critical for retrofit applications.

Advanced Vibration Suppression: Onboard FPGA implements 8-stage adaptive notch filters and friction compensation algorithms, reducing settling time by 40% in high-precision stages.

Diagnostic Granularity: Real-time capture of servo error, torque saturation, and following error with 16-bit resolution at 10 kHz sampling – enabling predictive maintenance for critical axes.

Cyber-Physical Integration: Secure boot with signed firmware ensures control integrity. Timestamped data streams synchronize with Power PMAC’s data recorder for comprehensive motion analysis.

DELTA TAU 602226-102

DELTA TAU 602226-102

Application Field

The DELTA TAU 602226-102 excels in ultra-precision motion systems:

Semiconductor Manufacturing: Synchronizes wafer steppers and wire bonders with <100nm positioning repeatability

Photonics Alignment: Controls 6-axis hexapods for laser collimation with 0.0001° resolution

Robotic Machining: Implements adaptive toolpath control for aerospace composite trimming

Medical Device Assembly: Coordinates micro-dispensing robots with 10ms cycle times

Test Simulation: Replicates earthquake profiles on multi-axis shake tables with 0.01g accuracy

Related Products

ACC-24E3: 8-axis EtherCAT interface module

PMAC2 CPU: Power PMAC motion controller

ACC-84E: 4-channel analog servo interface

OPT-416: Fiber optic SERCOS III hub

ACC-58E: High-density I/O expansion

AKM2G: Kollmorgen servo motors

TURBO PMAC3: Compact motion controller

Installation and Maintenance

Pre-installation preparation: Verify controller firmware compatibility (Power PMAC Suite 4.5+). Use shielded twisted-pair cables for analog interfaces with ground termination at drive end only. Allocate 25mm clearance for heat dissipation.

Maintenance recommendations: Monitor FPGA temperature via PMAC IDE software monthly. Recalibrate analog offset/gain annually using metrology-grade voltage reference. Replace cooling fans after 50,000 hours in 24/7 operation.

Product Guarantee

DELTA TAU provides a 36-month warranty covering defects in materials and workmanship. Includes lifetime firmware updates and 10-year repair support. All 602226-102 modules undergo 72-hour burn-in testing with thermal cycling and motion profile validation. Global technical support offers 24/7 critical failure response with 8-hour escalation for semiconductor production lines.

 

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